I-XCMG 414101929 XE800 Track Bottom Roller Assy/Isigaxa esinzima/umthombo wengxenye yethrekhi/i-chassis efektri kanye nomkhiqizi-i-cqctrack(HELI)

I-Track Bottom Roller Assembly ye-I-XCMG XE800iyisakhi esakhiwe ngokujulile esisebenza ngokunethonya ngqo ukuzinza komshini, ukusebenza kahle kokuhamba, kanye nezindleko zokusebenza eziphelele. Abakhiqizi bafanaI-CQCTrackbasungule ikhono labo lokukhiqiza lezi zingxenye ngezinga eliphezulu lobuchwepheshe, behlinzeka imakethe yemishini esindayo yomhlaba wonke ngesisombululo esithembekile nesibizayo sezimoto ezingaphansi kwemoto esisekelwa ubuchwepheshe obukhulu bokukhiqiza izimboni.

1. Isifinyezo Esiphezulu kanye Nokubuka Konke Kwengxenye

Leli phepha ledatha lobuchwepheshe linikeza incazelo ejulile ye-Track Bottom Roller Assembly (i-OEM Part Number: 414101929), ingxenye ebalulekile ethwala umthwalo we-I-XCMG XE800umgodi omkhulu we-hydraulic. Yakhelwe ukusetshenziswa okunzima kakhulu ezimayini nasekuthuthweni komhlaba okukhulu, le roller ibhekene nemithwalo eqinile kakhulu kanye nokushaqeka okukhulu. Ukuhlanganiswa kwaklanyelwe ukuqinisekisa ukuqondiswa kwethrekhi okuthembekile kanye nokusebenza okuqhubekayo ezindaweni ezihlukumeza kakhulu nezithinta kakhulu. Abakhiqizi bathandaI-CQCTrack, besebenzisa ikhono lokukhiqiza lezimboni le-HELI Group, bakhiqiza lezi zingxenye ukuze zihlangabezane nemininingwane eqinile edingekayo kuleyo mishini, benikeza enye indlela eqinile nezwakalayo kwezobuchwepheshe kunezingxenye zokuqala.

2. Umsebenzi Oyinhloko kanye Nendima Yokusebenza Ngaphakathi Kohlelo Lokukhasa

I-Bottom Roller (i-Carrier Roller) iyitshe lesisekelo lesistimu yokuthutha ngaphansi kwemoto yomshini wokumba, egcwalisa imisebenzi emithathu ebalulekile yomshini:

• Ukuthwala Umthwalo Okuyinhloko: Isebenza njengendawo yokusekela eyinhloko, ithwala isisindo esikhulu sohlaka lwe-roller olungezansi kanye nomshini uqobo. Umthwalo udluliselwa kusuka ku-mainframe, nge-roller, bese ungena ku-track chain.
• Isiqondiso Sokugijima Kwethrekhi Ephezulu kanye Nokuphathwa Kokuhlehla: Isekela ukugijima okuphezulu (ukubuya) kweketanga lethrekhi, igcina ukucindezeleka okuhle kakhulu kwethrekhi kanye nokuhlehla. Ukuhlehla okulungile kubalulekile ekunciphiseni ukudlidliza, ukunciphisa ukucindezeleka okuguquguqukayo, kanye nokuqinisekisa ukuzibandakanya okubushelelezi kwe-sprocket ngesikhathi sokuhamba kanye nokujikeleza okuphambene.
• Ukuqondaniswa Kwethrekhi: Ama-flange amabili, asebenza ngokunemba emzimbeni we-roller ahlinzeka ngesiqondiso esiqhubekayo eceleni kwamaqembu angaphakathi ezixhumanisi zethrekhi, avimbela ukukhukhuleka eceleni kanye nokuphuma kwesitimela okungenzeka, ikakhulukazi ngesikhathi sokujika.

3. Imininingwane Yobuchwepheshe Eningiliziwe kanye Nomklamo Wobunjiniyela

3.1. Ukusebenza kanye ne-OEM Reference:

• Imodeli Yomshini Oyinhloko: I-XCMG XE800 Hydraulic Excavator.
• Inombolo Yengxenye ye-OEM: 414101929. Le nombolo ikhomba ukuhlanganiswa okuphelele kwe-roller njengoba kuchaziwe yi-XCMG.

3.2. Umklamo Nokwakhiwa Kwemishini:

• Uhlobo: I-Roller Ephansi Evaliwe Negcotshwe (S&L).
• Indlu/Ukwakha: Umzimba oyinhloko wenziwe ngensimbi enamandla aphezulu, ene-alloy ephansi (HSLA) (isb., 40Mn2, 50Mn). Inqubo yokwakha iqinisekisa isakhiwo sezinhlamvu esiphezulu kanye namandla aqondisa izinto, inikeza ukumelana okungavamile ekushayweni nasekuhlulekeni kokukhathala uma kuqhathaniswa nezinto ezilinganayo.
• Umgodi: Wenziwe ngomshini wensimbi ye-alloy eqine kakhulu, ecinyiwe futhi eqinisiwe (isb., 42CrMo). Amajenali omgodi agaywa ngokunemba kuze kube sekupheleni okuhle ukuqinisekisa ukusebenza kahle kanye nobude besikhathi besistimu yokuthwala.
• Umklamo weFlange: Unama-flange amabili aqinile, ahlanganisiwe. Ukuphakama kanye nobukhulu be-flange kuklanyelwe ukuhlinzeka ngokugcinwa okuphezulu kweketanga lomzila ngaphansi kwezimo ezinzima zokulayisha eceleni.

3.3. Isayensi Yezinto Ezibalulekile kanye Nensimbi:

• Ibanga Lezinto: Izinsimbi ze-alloy zochungechunge lwe-Boron noma lwe-Chromium-Manganese zivame ukusetshenziswa ngenxa yokuqina kwazo okuhle kanye nezici zokuguguleka.
• Iphrothokholi Yokwelapha Ukushisa:
  • Ukwelashwa Okuyinhloko: Lonke ukwakheka kudlula ku-Quenching and Tempering (Q&T) ukuze kufezwe isakhiwo esiyinhloko esifanayo nesiqinile esinokumelana okukhulu komthelela (ubulukhuni obujwayelekile obungu-30-35 HRC).
  • Ukwelashwa Komphezulu Wokugqokwa: Umphezulu ongaphandle wokugijima (OD) kanye nezindlela zomhlahlandlela we-flange ziyaqiniswa. Le nqubo idala icala elijulile neliqinile (ukujula okusebenzayo ngokuvamile okungu-5-8mm) nobunzima bomphezulu obungu-55-62 HRC, okunikeza ukumelana okungavamile nokuguguleka okubangelwa uchungechunge lwethrekhi.
• Ukuvikelwa Kokugqwala: Ingxenye idutshulwe futhi imbozwe nge-epoxy primer esebenza kahle kanye ne-polyurethane topcoat eqinile ukuze imelane nokugqwala kanye nokuwohloka kwemvelo.

3.4. Uhlelo Lokuthwala Nokuvala (I-Durability Core):

• Uhlobo Lokuthwala: Isebenzisa ilungiselelo lokuthwala i-roller elinemigqa emibili. Lokhu kulungiselelwa kukhethwa ngenxa yomthamo wayo ophezulu womthwalo we-radial kanye nekhono lokwamukela imithwalo yokudonsa ye-axial ekhiqizwa ngesikhathi sokujika komshini.
• Uhlelo Lokuvala: Lusebenzisa i-Labyrinth yesimanje, enezigaba eziningi enomklamo we-Floating Face Seal. Lolu hlelo luhlanganisa:
  • Isivalo Esiyinhloko: Isivalo sobuso esintantayo esiphansi ngokunemba, esivame ukufaka ama-polymers obunjiniyela athuthukile noma amasongo ensimbi aqinile, okudala isithiyo esiguquguqukayo, esisekelwe ekuthinteni.
  • I-Seal Yesibili kanye ne-Labyrinth: I-seal yangaphandle yerabha yothuli kanye nendlela eyinkimbinkimbi ye-labyrinth esebenza ndawonye ukukhipha ukungcola nokuvimbela ukungena kwezinhlayiya ezihuquzelayo kanye nomswakama.
• Ukugcotshwa: Imbobo igcwele amafutha aqinile asekelwe ku-lithium-complex extreme pressure (EP) aqinile, aklanyelwe ukugcina ukugcotshwa kanye namandla esakhiwo ngaphansi kwemithwalo ephezulu kanye nokushintshashintsha kwezinga lokushisa.

4. Inqubo Yokukhiqiza Nokuqinisekiswa Kwekhwalithi e-CQCTrack (HELI)

Ukukhiqizwa kwale roller esikhungweni esifana ne-CQCTrack kuhilela inqubo ehlelekile, enezigaba eziningi:

1. Ukulungiswa Nokubumba Izinto: Ama-billet ensimbi akhethiwe ashiswa afike ezingeni lokushisa eliqondile lokubumba futhi akhiwe abe yizikhala eziseduze nokwakheka kwenethi kusetshenziswa imishini yokucindezela yokubumba evaliwe enamathani amaningi.
2. Imishini Engahlelekile Neyokuqeda: Izikhungo zokujika ze-CNC kanye nezikhungo zomshini zenza imisebenzi yokudala i-geometry yokugcina, okuhlanganisa i-OD, ama-flange, i-bore yangaphakathi, kanye nezici zokufaka, okuqinisekisa ukunamathela ngokuqinile ekubekezeleleni okulinganayo.
3. Ukwelashwa Kokushisa Okulawulwayo: Izingxenye zicutshungulwa ngemigqa yokwelashwa kokushisa ezenzakalelayo ye-Q&T, kulandelwe imishini yokuqinisa yokufakwa kwe-induction elawulwa yi-CNC ukuze kusetshenziswe kahle ikesi elingagugi.
4. Ukuhlanganiswa Okunembile: Amabheringi nezivalo zifakwa endaweni elawulwayo nehlanzekile. Ukuhlanganiswa kucindezelwe ngamafutha ukuqinisekisa ukugcwaliswa okuphelele kwezikhala kanye nokuhlala kwesivalo.
5. Ukulawulwa Kwekhwalithi Okuphelele:
   • I-Dimensional Metrology: Ukuhlolwa kwe-CMM (Coordinate Measuring Machine) ukuqinisekisa zonke izilinganiso ezibalulekile, kufaka phakathi ububanzi bebhore, usayizi wejenali, kanye nokuphela kokusebenza.
   • Ukuqinisekiswa Kwezinto Nokuqina: Ukuhlaziywa kwe-Spectrochemical kwebanga lezinto kanye nokuhlolwa kweRockwell/Brinell ezindaweni zamacala kanye neziyinhloko.
   • Ukuqinisekiswa Kokusebenza: Ukuhlolwa kwe-torque ejikelezayo ukuqinisekisa ukusebenza kahle kokuthwala kanye nomsebenzi ofanele wesivalo ngemuva kokuhlanganiswa.
   • Imibhalo: Ukuhlinzekwa Kwezitifiketi Zezinto kanye Nemibiko Yokuhlolwa Kokugcina ukuze kulandeleke.

5. Umongo Wokuthola Nokuhlinzeka Ngempahla

• Ukuhlonza Umkhiqizi:I-CQCTrackimele ifektri ekhethekile yezimboni egxile ezingxenyeni zezimoto ezingaphansi kwenqola, esebenza ngaphansi kwesambulela senkampani kanye nengqalasizinda yekhwalithi ye-HELI Group. Ubuchwepheshe obukhulu bokukhiqiza be-HELI buhlinzeka ngesisekelo sokukhiqizwa kwezingxenye ezinembile nezinzima ngobuningi obukhulu.
• Isiphakamiso Senani: Ukuthola i-XCMG XE800 Bottom Roller evela ku-CQCTrack kunikeza Isixazululo Esithuthukisiwe Ngobuchwepheshe Nesingabizi Kakhulu. Sidlula amamaki ochungechunge lokuphakelwa kwendabuko ngenkathi sinikeza umkhiqizo oklanywe ngokwezindinganiso zokusebenza nokuqina ezidingekayo ekusebenzeni kanzima komshini ofana ne-XE800.

6. Isifinyezo Sezinzuzo Eziyinhloko Zobuchwepheshe

• Ukusatshalaliswa Komthwalo Okulungiselelwe: Umzimba ohlanganisiwe kanye nomklamo womgodi oqinile kubalwa ukusingatha ububanzi bomthwalo obuguqukayo bomshini wokumba i-XE800.
• Ukumelana Okukhulu Kokuguguleka: Ukuqina kokufakwa okujulile ezindaweni ezigugile ezibucayi kwandisa kakhulu impilo yokusebenza, kunciphisa isikhathi sokungasebenzi kanye nezindleko ngehora.
• Ukukhishwa Okuphezulu Kokungcola: Uhlelo lwe-multi-labyrinth floating seal luyisilinganiso semboni sokuvikela i-bearing ezindaweni ezinzima, okuyisici esibaluleke kakhulu sokuphila isikhathi eside kwezingxenye ezingaphansi kwemoto.
• Ukunemba Kokusebenza: Kusetshenziswe ngomshini we-CNC ukuqinisekisa ukulingana okuphelele, okukhuthaza ukusebenza kahle kwethrekhi, kunciphisa ukudlidliza, futhi kunciphisa ukulahleka kwamandla abangelwa yizinambuzane ohlelweni lokugcina lokushayela.
• Umlando Wokukhiqiza Ofakazelwe: Ukukhiqizwa ngaphansi kohlelo lokuphathwa kwekhwalithi lwe-HELI Group (ngokuvamile i-ISO 9001, i-IATF 16949) kuqinisekisa ukuhambisana, ukuthembeka, kanye nokusebenza kahle kweqembu ngalinye.