Ingaphansi kwesihlalo se-CX800/CX800B Track Roller Assy LH1575/Ukwenziwa kwezingxenye ze-chassis ze-excavator crawler

Iukuhlanganiswa kwe-track rolleriyisici esibalulekile senqola engaphansi komgubhi, enesibopho sokusekela isisindo esikhulu somshini nokuqondisa uchungechunge lwethrekhi. Kumgubhi omkhulu njenge-CX800 (cishe amathani angu-80), lezi zingxenye zakhiwe ngezincazelo eziphakeme kakhulu.

1. Ukubuka Konke Komhlangano We-Track Roller

Ku-CX800, i-track roller assembly akuyona ingxenye eyodwa kodwa uhlelo lwezingxenye ezisebenza ndawonye. I-assembly eyinhloko ozobhekana nayo yile:

• Ama-Track Rollers (Ama-Roller Aphansi): Lawa ama-rollers ayinhloko athwala izinsimbi ahamba ngaphakathi kwezixhumanisi ze-track chain. Uhlangothi ngalunye lomshini lunama-rollers amaningi.
• Amasondo Angasebenzi (Amasondo Angaphambili Angasebenzi): Atholakala ngaphambili kohlaka lwethrekhi, aqondisa ithrekhi futhi avame ukunikeza ukulungiswa kokucindezeleka kwethrekhi.
• Ama-Sprocket (Ama-Final Drive Sprockets): Atholakala ngemuva, aqhutshwa yi-final drive motor kanye ne-mesh enezixhumanisi ze-track chain ukuze aqhube umshini.
• Ama-Carrier Rollers (Ama-Top Rollers): Lawa ma-rollers aqondisa ingxenye ephezulu ye-track chain futhi ayigcine iqondile.

Ngenhloso yalokhu kuhlanganiswa, sizogxila kwi-Track Roller (Bottom Roller) uqobo.

2. Imininingwane Eyinhloko Nezinombolo Zezingxenye (Izikhombo)

Isixwayiso: Izinombolo zezingxenye zingashintsha futhi zihlukane ngenombolo yochungechunge lomshini kanye nesifunda. Njalo qinisekisa inombolo yezingxenye efanele nomthengisi wakho we-CASE osemthethweni usebenzisa inombolo yakho yochungechunge lomshini.

Inombolo yengxenye evamile ye-CX800 Track Roller Assembly ingase ibukeke kanje:

• Inombolo Yengxenye Yecala: LH1575 (Lesi yisibonelo esivamile sokuhlanganiswa okuphelele kwe-roller. Amamodeli angaphambilini angase asebenzise izinombolo zochungechunge ezingu-6511006 noma ezifanayo).
• I-OEM Equivalent (isb., i-Berco): I-Berco, umkhiqizi omkhulu wezimoto ezingaphansi kwenqola, ikhiqiza okulinganayo. Inombolo yengxenye ye-Berco ingaba yi-TR250B noma igama elifanayo, kodwa lokhu kumele kubhekiselwe kukho.

Umhlangano uvame ukufaka:

• Umzimba we-roller
• Ama-flange amabili ahlanganisiwe
• Izisimbiso, amabheringi, kanye nama-bushing (okuhlanganiswe ngaphambilini)
• Ukufakwa kwamafutha

Ubukhulu (Cishe umshini wekilasi le-CX800):

• Ububanzi obuphelele: ~250 mm – 270 mm (9.8″ – 10.6″)
• Ububanzi: ~150 mm – 170 mm (5.9″ – 6.7″)
• I-ID ye-Bore/Bushing: ~70 mm – 80 mm (2.75″ – 3.15″)
• Usayizi Webholthi Lomgodi: Ngokuvamile ibholthi elikhulu kakhulu (isb., i-M24x2.0 noma ngaphezulu).

3. Ukugcinwa Nokuhlolwa

Ukuhlolwa njalo kwama-track rollers kubalulekile ukuvimbela umonakalo obizayo kuyo yonke indawo engaphansi kwenqola.

1. Ukuguguleka kwe-Flange: Kala ububanzi be-flange. Qhathanisa nobubanzi be-roller entsha. Ukuguguleka okukhulu (isb., ukwehliswa okungaphezu kuka-30%) kusho ukuthi i-roller ayisakwazi ukuqondisa kahle uchungechunge lwethrekhi, okuholela engcupheni yokuphuma kwesitimela.
2. Ukwehluleka Kwesivalo: Bheka izimpawu zokuvuza kwamafutha noma ukungcola okungena ku-roller. Ukwehluleka kwesivalo kuzoholela ekuhlulekeni okusheshayo kokuthwala. Ukubonakala okomile nokugqwala eduze kwehabhu kuyisibonakaliso esibi.
3. Ukujikeleza: I-roller kufanele iphenduke ngokukhululeka kodwa ngaphandle kokuxega noma ukugaywa ngokweqile. I-roller ebanjiwe izobangela ukuguguleka okusheshayo ekuxhumaneni kwe-track chain.
4. Iphethini Yokugqoka: Ukuguguleka okungalingani kwe-roller's tread kungabonisa ezinye izinkinga ze-undercarriage (ukungahambisani kahle, ukucindezeleka okungafanele).

Isikhathi Esinconywayo: Hlola izingxenye zemoto engaphansi kwesihlalo njalo emahoreni angu-10 okusebenza ukuze ubone ukuthi zisebenza kahle kangakanani (izimo ezibuhlungu), noma njalo emahoreni angu-50 ukuze uthole isevisi evamile.

4. Isiqondiso Sokufaka Esikhundleni

Ukufaka i-track roller kumshini wokumba ongamathani angu-80 kuwumsebenzi omkhulu odinga imishini efanele kanye nezinqubo zokuphepha.

Amathuluzi Nemishini Edingekayo:

• Ijekhi enamandla aphezulu kanye namabhulokhi aqinile okugoqa.
• I-hydraulic jackhammer noma ithoshi lokususa amabhawodi abanjwe.
• Amasokhethi amakhulu kakhulu kanye nama-influencer (isb., idrayivu engu-1-1/2″ noma enkulu).
• Idivayisi yokuphakamisa (i-crane noma ibhakede lomgodi) yokuphatha i-roller esindayo.
• Izinto Zokuzivikela Zomuntu Siqu (i-PPE): Amabhuzu anezinzwane zensimbi, amagilavu, isivikelo samehlo.

Inqubo Ejwayelekile:

1. Vimba Umshini: Paka umshini wokumba endaweni eqinile, eqondile. Yehlisa okunamathiselwe phansi. Vimba imizila ngokuphephile.
2. Nciphisa Ukucindezeleka Kwethrekhi: Sebenzisa i-grease valve esilinda sokucindezela ithrekhi ukuze ukhulule kancane kancane ukucindezeleka kwe-hydraulic bese unciphisa ithrekhi. Isexwayiso: Yima uqonde njengoba ukugcoba okuphezulu kungakhululwa.
3. Sekela Uhlaka Lwethrekhi: Beka ijeki namabhulokhi aqinile ngaphansi kohlaka lwethrekhi eduze kwerola okufanele ishintshwe.
4. Susa Amabhothi: I-roller ibanjwe ngamabhothi amakhulu amabili noma amathathu angena ohlakeni lwethrekhi. Lawa avame ukuqina kakhulu futhi agqwale. Ukushisa (okuvela esibanini) kanye ne-wrench enamandla amakhulu kuvame ukudingeka.
5. Susa i-Old Roller: Uma ama-bolt esephumile, kungadingeka usebenzise i-pry bar noma i-puller ukuze uphule i-roller ezikhundleni zayo zokufaka.
6. Faka i-Roller Entsha: Hlanza indawo yokufaka. Faka i-roller assembly entsha bese uqinisa amabhawodi amasha ngesandla (ngokuvamile afakwe ne-assembly entsha). Kubalulekile ukusebenzisa amabhawodi amasha anamandla aphezulu.
7. Ama-Torque Bolts: Qinisa ama-bolts ku-torque ecacisiwe yomenzi. Lokhu kuzoba yinani eliphakeme kakhulu (isb., 800-1200 lb-ft / 1100-1600 Nm). Sebenzisa i-torque wrench elinganisiwe.
8. Ithrekhi Yokucindezela Kabusha: Phinda ucindezele i-track tensioner nge-grease gun ukuze uthole incazelo efanele yokugoba (etholakala encwadini yemiyalelo yomqhubi).
9. Hlola futhi Wehlise: Hlola ukuthi konke kuphephile, susa ama-jack nama-block, bese wenza ukuhlolwa kokugcina okubonakalayo.

5. Ungayithengaphi

1. Umthengisi Osemthethweni We-CASE: Umthombo ongcono kakhulu wezingxenye ze-OEM eziqinisekisiwe ezihambisana nenombolo yakho ye-serial eqondile. Intengo ephezulu kakhulu, kodwa iqinisekisa ukuhambisana kanye newaranti.
2. Abahlinzeki Bezinqola Ezingaphansi Kwezinqola Ze-OEM: Izinkampani ezifana ne-Berco, i-ITR, kanye ne-VMT zikhiqiza izingxenye zezinqola ezingaphansi kwezimoto ezisezingeni eliphezulu ezivame ukushintshwa ngokuqondile kwezingxenye ze-CASE. Zinikeza ibhalansi enhle yekhwalithi kanye nentengo.
3. Abahlinzeki Be-Aftermarket/Abahlinzeki Abajwayelekile: Izinkampani eziningi zikhiqiza ezinye izindlela ezingabizi kakhulu. Ikhwalithi ingahluka kakhulu. Kubalulekile ukuthola kumhlinzeki othembekile onezibuyekezo ezinhle zemishini yokumba emikhulu.

Isiphakamiso: Ngomshini obaluleke njenge-CX800, ukutshala imali ezingxenyeni ze-OEM noma ezilingana ne-OEM eziphezulu (njenge-Berco) kuvame ukusebenza kahle ngokuhamba kwesikhathi ngenxa yokuphila kwazo isikhathi eside kanye nokuvikelwa okungcono kohlelo lwakho lonke lwe-undercarriage.