I-SANY SY600/SY650 Drive Wheel/Final Drive Sprocket Assembly (P/N: SSY005661438)

Imininingwane Yobuchwepheshe: I-SANY SY600/SY650 Drive Wheel/Final Drive Sprocket Assembly (P/N: SSY005661438)

Isifinyezo: Lo mbhalo unikeza ukuhlaziywa kobunjiniyela okuningiliziwe kweUkuhlanganiswa kwe-Drive Wheel/Final Drive Sprocket (P/N: SSY005661438)kwemishini yokumba enkulu ye-hydraulic ye-SANY SY600 kanye ne-SY650. Le ngxenye iyindawo yokugcina ebalulekile yokudlulisa amandla ohlelweni lwemoto engaphansi komshini, enesibopho sokuguqula amandla okujikeleza aphezulu abe yi-linear traction. Lokhu kubuka konke kuhlanganisa indima yayo yokusebenza, ukwakheka okuhlanganisiwe, isayensi yezinto ezibonakalayo, izinto ezicatshangelwayo zokukhiqiza, kanye nokuhambisana komshini.

1. Indima Yokusebenza Nokuhlanganiswa Kwesistimu

I-Final Drive Sprocket Assembly iyisici esibalulekile ngaphakathi kwe-drivetrain ye-crawler excavator. Umsebenzi wayo uphindwe kabili:

1. Ukudluliswa Kwamandla: Kusebenza njengesigaba sokugcina sokunciphisa igiya, kuthola i-torque enkulu evela kusethi yamagiya eplanethi ngaphakathi kwenjini yokugcina yokushayela.
2. Ukukhiqizwa Kokudonsa: Kuthinta ngqo ama-bushings e-track chain (ama-pin), kuguqula umphumela wokujikeleza ube ukunyakaza okuqondile okuhambisa wonke umshini.

Lo mhlangano usebenza ngaphansi kwezimo ezinzima kakhulu, ubhekene nemithwalo yokushaqeka okukhulu, ukucindezeleka okuphezulu kwe-radial kanye ne-axial, kanye nokuguguleka okuqhubekayo okuvela e-track bushing.

2. Umklamo Wezingxenye kanye Ne-Topology Yobunjiniyela

Ngokungafani nama-sprocket ahlukaniswe ngezigaba asetshenziswa kwamanye ama-bulldozer, igama elithi “Drive Wheel/Final Drive Sprocket Assembly” kulolu hlelo lokusebenza lwe-SANY livame ukukhombisa ukwakheka kwe-unibody (ingxenye eyodwa) okuyingxenye ebalulekile yehabhu lokukhipha idrayivu lokugcina.

Izici ezibalulekile zalo mklamo zifaka:

• Ihabhu Elihlanganisiwe kanye ne-Sprocket: Amazinyo e-sprocket kanye ne-flange/hub efakwayo kuvame ukwenziwa njengeyunithi eyodwa, ehlangene. Lo mklamo uthuthukisa ubuqotho besakhiwo futhi uqinisekisa ukuhlangana okuphelele, okubaluleke kakhulu ekudlulisweni kwamandla okubushelelezi kanye nokunciphisa ukudlidliza.
• Amazinyo e-Precision Sprocket: Amazinyo asebenza ngomshini ngephrofayili ethile ye-involute noma eguquliwe ukuqinisekisa ukuhlangana okuhle kakhulu ne-track chain bushings. I-tooth pitch, i-flank angle, kanye ne-root radius kubalwa ngokunembile ukuze:
  • Khulisa indawo yokuxhumana kanye nokusatshalaliswa komthwalo.
  • Nciphisa ukugxilisa ingqondo ekucindezelekeni futhi uvimbele ukwehluleka kokukhathala kwamazinyo ngaphambi kwesikhathi.
  • Qinisekisa ukuthi ukuzibandakanya kahle nokuhlukana kuyashelela ukuze kuncishiswe imithwalo yomthelela nomsindo.
• I-Mounting Interface: I-assembly ine-pilot kanye ne-bolt circle ehlelwe kahle ehambisana ngqo ne-flange yokugcina yokukhipha i-drive. Le interface yenzelwe ukudlulisa i-torque ephelele yomshini ngaphandle kokushelela noma ukugqwala okukhulu.

3. Iphrothokholi Yesayensi Yezinto Ezibalulekile Nokukhiqiza

Ukuphila isikhathi eside kanye nokuthembeka kwale nhlanganisela kunqunywa ukukhethwa kwezinto ezithuthukisiwe kanye nezinqubo zokukhiqiza eziqinile.

• Ukucaciswa Kwezinto Ezibalulekile: Ingxenye ivame ukwenziwa ngensimbi enamandla aphezulu, ene-alloy ephansi (HSLA) njenge-AISI 4140 noma i-4340. Lokhu kukhetha kunikeza ibhalansi enhle kakhulu yokuqina kwengaphakathi (ukuze kumelwane nemithwalo yokushaqeka) kanye nokuqina.
• Inqubo Yokwelapha Ukushisa: Ukwelashwa kokushisa okunezigaba eziningi kubalulekile ekusebenzeni kahle:
  1. Ukuqina Ngokusebenzisa: Ingxenye yonke iyaqiniswa ukuze kufezwe isakhiwo esiqinile nesiqinile se-core, esihlinzeka ngokumelana nokuqhekeka kanye nokwehluleka okubi kakhulu.
  2. Ukuqina Komphezulu Okhethiwe (Ukuqina Kokungeniswa): Amazinyo asemaceleni nasezimpandeni adlula enkambisweni yokuqina kokungeniswa yendawo. Lokhu kudala icala elijulile, eliqinile kakhulu (ngokuvamile elingu-55-65 HRC) elingagugi ezindaweni zokusebenza ngenkathi kugcinwa umongo oqinile, othambile. Le phrofayili yokuqina okumbaxambili ibalulekile ekumelaneni nokuguguleka okubangelwa yi-track bushing.
• Umshini Wokuchwephesha: Ngemva kokufakelwa nokwelashwa ngokushisa, zonke izindawo ezibalulekile—kufaka phakathi imbobo yokufaka, imigodi yamabholidi, ububanzi be-pilot, kanye namaphrofayili amazinyo—kuqedwa kusetshenziswa umshini wokusika we-CNC (Computer Numerical Control). Lokhu kuqinisekisa ukunamathela ngokuqinile ekubekezeleleni ubukhulu kanye nokunemba kwejometri ukuze kulingane kahle futhi kusebenze kahle.

4. Ukuhambisana kanye Nokusetshenziswa

Isiqu esithi “SY600/SY650” siqinisekisa ukushintshana okuqondile kwenhlangano phakathi kwalezi zinhlobo ezimbili ezinkulu ze-SANY excavator. Lokhu kuhambisana kusekelwe ekwakhiweni kokugcina kokushayela kanye nemininingwane yesithuthi sangaphansi kwenqola, okwenza kube lula ukuqoqwa kwezingxenye zabanikazi bemishini kanye nezikhungo zesevisi ezisebenzisa imikhumbi exubile yalezi zinhlobo.

5. Ukuhlaziywa Kwemodi Yokugxeka Nokwehluleka

Njengento yokuguga, impilo ye-sprocket ihlobene ngqo nesimo se-track chain. I-track chain egugile (enezinsika ezincane) ngeke isakwazi ukubopha kahle ngamazinyo e-sprocket, okuholela esimweni esaziwa ngokuthi “ukulayisha amaphuzu.” Lokhu kusheshisa ukuguguleka kwamazinyo e-sprocket, okuholela kuphrofayili eboshwe noma “ye-shark fin” esheshisa ukubhujiswa kwesistimu yonke yokuthwala ngaphansi kwemoto. Ngakho-ke, ukushintshwa kwe-sprocket assembly ngesikhathi esifanele kanye nokuhlolwa kwe-track chain kubalulekile ekuvimbeleni umonakalo obizayo ku-drive yokugcina uqobo.

Isiphetho

I-SANY SSY005661438 Drive Wheel/Final Drive Sprocket Assembly iyisakhi esiklanywe ngokunemba, esibaluleke kakhulu emsebenzini. Idizayini yayo eqinile ye-unibody, eyenziwe ngensimbi enamandla kakhulu futhi isetshenziswa ekushiseni nasekusebenzeni okuthuthukisiwe, yakhelwe ukuletha ukuqina okuphezulu, ukusebenza kahle kokudlulisa amandla, kanye nokuphila kwesevisi ngaphansi kwezimo zokusebenza ezidinga kakhulu. Ukusetshenziswa okufanele kumamodeli e-excavator e-SANY SY600 kanye ne-SY650 ahambisanayo kuqinisekisa ukusebenza kahle komshini kanye nokukhiqiza, okwenza kube yisakhi esibalulekile sokugcina ubuqotho besistimu ye-drivetrain ye-excavator.