Izingxenye ze-HYUNDAI Track Chassis 81QE-13010 Track Idler Assembly-I-Big undercarriage eyenziwe yi-HELI(cqctrack)

Ukucaciswa Kobuchwepheshe kanye Nombiko Wobunjiniyela: I-HYUNDAI 81QE-13010 Heavy-Duty Track Idler Assembly

Ukulawulwa Kwedokhumenti

• Inombolo Yombiko: HELI-TS-2025-81QE13010
• Ingxenye: Umhlangano Wokuvilapha Komkhondo (Ukuvilapha Kwangaphambili)
• Imodeli ye-OEM: I-HYUNDAI R-Series (R1200, R1250LC-9 njll.)
• Inombolo Yengxenye ye-OEM: 81QE-13010
• Umkhiqizi: I-HELI Machinery Manufacturing Co., Ltd. (Umkhiqizo: CQCTRACK)
• Ukuhlukaniswa: Ingxenye Yesithuthuthu Esinzima

1. Isifinyezo Sabaphathi kanye Nokubekwa Komkhiqizo

Lo mbhalo uchaza imininingwane yobunjiniyela kanye nomlando wokukhiqiza we-HYUNDAII-81QE-13010 Track Idler Assemblyy, ekhiqizwe yi-HELI Machinery (CQCTRACK). Njengengxenye ebalulekile yokuthwala umthwalo kanye nokucindezela ngaphakathi kohlelo lwe-crawler undercarriage, le nhlangano ye-idler yenzelwe amaphrofayili okusebenza adingayo e-HYUNDAI's class excavators 8-130 ton. Isebenzisa ubuchwepheshe obukhethekile bokukhiqiza i-undercarriage iminyaka engaphezu kwamashumi amabili, i-HELI inikeza inhlanganisela efanayo ye-ODM/OEM ehlangabezana noma edlula imininingwane yokusebenza yokuqala ngesayensi yezinto ezithuthukisiwe, imishini enembile, kanye nokuqinisekiswa kwekhwalithi eqinile. Le nkampani ye-idler yenzelwe ukuhlinzeka ngempilo yesevisi evelele, ukuthembeka, kanye nezindleko eziphelele zobunikazi (TCO) ezisetshenziswayo ezinzima okuhlanganisa ukumba, ukwakha, kanye nokumba okuvamile.

2. Indima Yokusebenza Komzimba kanye Nesistimu Yomuntu Ongawuthandi Umzila

I-Track Idler, ebekwe ngaphambili kohlaka lokukhasa maqondana ne-sprocket, yenza imisebenzi emithathu eyinhloko yomshini:

1. Isiqondiso Nokuqondanisa Ithrekhi: Iqondisa uchungechunge lwethrekhi, igcina ukuhambisana okufanele eceleni ngesikhathi sokuhamba kanye nokuqondisa ukuze kuvinjelwe ukuphuma kwesitimela.
2. Ukuqina Kwethrekhi: Njengengxenye yesistimu yokubuyela emuva nokuqinisa (ngesilinda sokulungisa), ithatha ukuxega kwethrekhi, iqinisekisa ukuhlangana okuhle kakhulu kwephimbo ne-sprocket kanye nokuxhumana okufanele komhlabathi kwezicathulo zethrekhi.
3. Ukudluliselwa Komthwalo: Kusekela ingxenye yesisindo somshini futhi kumunca imithwalo yomthelela eya phambili neyangemuva evela ekungalungi komhlabathi.

I-81QE-13010 iyinhlanganisela evaliwe futhi egcotshwe ngamafutha, equkethe isondo elingasebenzi, amabheringi/ama-bushing angaphakathi, umgodi oqinile, izembozo zokugcina, kanye nohlelo lokuvala olunezigaba eziningi, oluhlanganiswe kusengaphambili ukuze kufakwe esikhundleni se-bolt-on eqondile.

3. Imininingwane Yobunjiniyela Obuyinhloko Nokukhiqiza yi-HELI (CQCTRACK)

Ifilosofi yokukhiqiza ye-HELI ye-81QE-13010 isekelwe ekuhlanganisweni okuqondile kanye nokuhlaziywa kwemodi yokwehluleka, okuqinisekisa ukuthi ingxenye ngayinye encane ilungiselelwe ukuqina.

3.1 Ukukhethwa Kwezinto Nezinto Zokubumba

3.2 Izinqubo Ezibalulekile Zokukhiqiza

• Ukwakha: Isondo elingasebenzi liqiniswa ngokushisa ukuze lithuthukise isakhiwo sensimbi, okwandisa amandla alo okusebenza kanye nokumelana nokukhathala uma kuqhathaniswa nezinye izindlela zokwenziwa.
• Ukwelashwa Kokushisa: Uhlangothi lwesondo olungasebenzi luqiniswa yikhompyutha ukuze kufezwe ubulukhuni bomphezulu obungu-56-60 HRC kanye nokujula kwecala elilawulwayo okungu-8-12mm. Lokhu kulandelwa ukushintshwa ukuze kuncishiswe ukucindezeleka futhi kugcinwe ukuqina kwengaphakathi (~35-40 HRC).
• Umshini Wokwenza Imishini: Zonke izindawo ezibalulekile ziqedwa kuma-lathe nama-grinder e-CNC. Imbobo ye-bushing/bearing, izindawo zokuvala, kanye nezindawo zokufaka zibambeke ngokuqinile (IT7-IT8) ukuqinisekisa ukuqina okuphelele nokusebenza kahle kwe-seal.
• Ukuhlanganiswa Nokuqiniswa: Ukuhlanganiswa kwenziwa endaweni ehlanzekile. Uhlelo lokuqiniswa luvame ukufaka umklamo we-multi-labyrinth ohlanganiswe ne-radial seal enezindebe ezimbili (i-NBR noma i-FKM/Viton®) kanye nendandatho yokugqokwa yensimbi entantayo. Lolu hlelo lokuzivikela oluthathu lukhipha udaka, isihlabathi, namanzi ngempumelelo ngenkathi lugcina amafutha.

4. Idatha Yokusebenza Nokuqinisekiswa Kwekhwalithi

Uhlelo lwekhwalithi lwe-HELI luqinisekisa ukuthi yonke i-81QE-13010 i-idler assembly inikeza ukusebenza okuzinzile nokuthembekile.

4.1 Izinkomba Zokusebenza Eziyinhloko (ama-KPI):

• Ukugijima kwe-Radial: < 0.5 mm (kuqinisekisa ukusebenza kahle kwethrekhi futhi kunciphisa ukudlidliza).
• Ukuhlolwa Kokuvuza Kwesivalo: Kuhlolwe umfutho womoya ukuqinisekisa ubuqotho besivalo ngaphambi kokugcoba.
• I-Torque Ejikelezayo: Iyahambisana futhi ingaphakathi kwebanga elibekiwe, iqinisekisa ukuthwala/ukufaka i-bushing efanele kanye nokuthambisa.
• Isilinganiso Somthwalo Ongaguquki: Sakhelwe ukumelana namandla aphelele okugoba kwesistimu yokucindezela kanye nemiphumela eguquguqukayo.

4.2 Iphrothokholi Yokuqinisekisa Ikhwalithi:

1. Ukuhlolwa Kwezinto Ezingenayo: Ukuhlaziywa kwe-Spectrographic kwe-chemistry yensimbi.
2. Ukuhlolwa Kwangaphakathi Kwenqubo: Ukuhlolwa kobukhulu ngemva kokusebenza komshini wokhiye.
3. Ukuhlolwa Kokugcina: Ukuhlolwa okungu-100% kobukhulu obubalulekile, ukuqinisekiswa kobulukhuni, kanye nokuphela kobuso.
4. Ukuhlolwa: Amayunithi esampula avela kuqoqo ngalinye abhekana nokuhlolwa kokuqina kokujikeleza okude kanye nokungcola kwesivalo.

• Isitifiketi: Kwenziwe ngaphansi kohlelo lokuphathwa kwekhwalithi oluqinisekisiwe lwe-ISO 9001:2015. Izitifiketi zezinto (Mill Certs) ngokwe-EN 10204 3.1 ziyatholakala.

5. Iziqondiso Zokufaka, Ukulungisa Nokuhambisana

• Ukufakwa: Landela njalo inqubo yesevisi ye-OEM (HYUNDAI) ngesandla.
  1. Vimba umshini ngokuphephile bese ukhulula ukucindezeleka kwethrekhi.
  2. Susa i-idler assembly endala, ubhale inani lama-shim okulungisa ukucindezeleka.
  3. Hlanza kahle amabhuleki okufaka i-idler kufreyimu yethrekhi.
  4. Faka i-HELI idler assembly entsha, usebenzise kabusha i-shim pack efanele ukuze ufinyelele ukulingana kokuqala.
  5. Xhuma kabusha isilinda sokucindezela, phinda uqinise ithrekhi ngokwezidingo, bese uhlola ukugoba kwethrekhi.
• Ukulungiswa: Nakuba ukuhlanganiswa “kuvaliwe impilo yonke,” kufanele kuhlolwe njalo (njalo emahoreni angu-250 enkonzo). Bheka:
  • Ukuvuza Koketshezi: Gcoba uketshezi oluzungeze izinhlangothi zomgodi.
  • Ukugqoka Okungavamile: Ukugqoka okungalingani kumphetho noma ezingxeni ze-idler.
  • Ukujikeleza Okungaphilile: Isivikeli esiqinile noma esingajikelezi.
• Ukuhambisana: I-81QE-13010 yakhelwe ukufaka esikhundleni esiqondile semishini yokumba ecacisiwe ye-HYUNDAI R. Njalo qinisekisa imodeli yomshini kanye nenombolo yochungechunge uma uqhathanisa nekhathalogi yezingxenye ze-OEM noma uthintane nethimba lokuthengisa lobuchwepheshe le-HELI ukuze uthole isiqinisekiso.

6. Isiphakamiso Senani kanye Nochungechunge Lokunikezela

6.1 Izindleko Zobunikazi Eziphelele (i-TCO) Inzuzo:
I-HELI (CQCTRACK) 81QE-13010 idler assembly inikeza i-TCO engcono kakhulu uma iqhathaniswa nezingxenye ezingezona ezikhethekile ze-aftermarket:

• Impilo Yesevisi Eyengeziwe: Izinto zekhwalithi ephezulu kanye nokuqina okujulile kuyalibazisa ukuguga, okwandisa izikhawu zokushintshwa.
• Isikhathi Sokungasebenzi Esincishisiwe: Ukuthembeka okuphezulu kunciphisa ukwehluleka okungahleliwe kanye nokulahlekelwa komkhiqizo okuhambisanayo.
• Ukuvikelwa Kwezingxenye: Isivikelo esinamandla sigcina ukuhambisana kahle kwethrekhi kanye nokucindezeleka, sivikela izingxenye ezibizayo eziseduze njengezintambo zethrekhi kanye nama-sprocket ekugugeni okusheshayo.

6.2 Ukunikezwa okuvela ku-HELI / CQCTRACK:
Njengomkhiqizi oqondile wefektri, i-HELI ihlinzeka:

• Ukusekelwa Kobuchwepheshe: Idatha yobunjiniyela kanye nosizo lohlelo lokusebenza.
• I-Flexible Logistics: Izinketho ze-FOB, CIF, noma i-DAP incoterms, kanye nokupakishwa okujwayelekile kokuthumela ngaphandle.
• Ukulandelela: Ukulandelela okuphelele kweqoqo kusukela ezintweni ezingavuthiwe kuya kokuphelele.

Isixwayiso: Lo mbiko wobunjiniyela ungowezinhloso zolwazi. Imininingwane ingashintsha ngenxa yokuthuthukiswa komkhiqizo okuqhubekayo. Umsebenzisi wokugcina unesibopho sokuqinisekisa ukufaneleka kwale ngxenye ekusetshenzisweni kwayo kanye nomshini.