I-HYUNDAI 81QE12010 R1200 R1250 I-Track Upper Roller Assy&Track Carrier Roller Assembly – Umkhiqizi wezingxenye ezisele zemishini yokwakha – i-HELI (CQCTRACK)

1. Isifinyezo Sokuphatha: Ukunquma Umhlangano Obalulekile

Inombolo yengxenye81QE12010ichaza ukuhlanganiswa okuphelele, okunembe kakhulu okuhlanganisa i-Track Support Roller (Bottom Roller) kanye ne-Track Carrier Roller (Top Roller) yochungechunge lwe-HYUNDAI R1200 kanye ne-R1250 lwemishini yokumba amanzi esindayo. Lokhu kuhlanganiswa akuyona nje ingxenye kodwa uhlelo oluyisisekelo lokuthwala umthwalo ngaphakathi kwenqola engaphansi kwenqola. Njengomkhiqizi wezingxenye ezisele zemishini yobunjiniyela ekhethekile,I-HELI (CQCTRACK)idiliza futhi ithuthukise kabusha le nhlangano ngokugxila ekuqineni kwesakhiwo, isikhathi eside sokuguga, kanye nokuthembeka kokusebenza, ihlinzeka ngenye indlela eqondile nekhwalithi ephezulu yemakethe yomhlaba wonke.

2. Ukuhlanganiswa Kokusebenza Komzimba Nohlelo

Lo mhlangano wemisebenzi emibili ufeza izindima ezimbili ezihlukile kodwa ezibaluleke ngokulinganayo ohlelweni lokushayela ithrekhi:

• Umsebenzi we-Track Support Roller (i-Roller ephezulu):
  • Ukuthwala Umthwalo Okuyinhloko: Isekela ngokuqondile isisindo esiguquguqukayo nesinganyakazi somshini wonke wokumba, iwudlulisele emzimbeni we-roller uye esicathulweni somkhondo futhi ekugcineni uye phansi.
  • Isiqondiso Nokuzinza: Ukwakheka kwayo okuhlelwe kahle kuhambisana nesixhumanisi seketanga lomzila, kuqondise umzila futhi kuvimbele ukuphuma kwesitimela eceleni ngesikhathi sokusebenza nokuqondisa.
  • Ukunciphisa Ukungqubuzana: Kwenza kube lula ukugoqa okubushelelezi kwe-track chain, kunciphisa ukungqubuzana okushelelayo kanye nokulahlekelwa amandla ohlelweni lokushayela.
• Umsebenzi we-Track Carrier Roller (Top Roller):
  • Ukusekelwa Kwethrekhi Ephezulu: Kuphatha isisindo kanye nokugoba kwengxenye engenhla yethrekhi.
  • Ukuqondaniswa Kwethrekhi: Kugcina ukucindezeleka okufanele kwethrekhi kanye nomzila wayo, kuvimbela ukushaywa ngokweqile kanye nokudlidliza okungaholela ekugugeni ngaphambi kwesikhathi kwezinye izingxenye ze-subcarriage.
  • Ukuchitheka kwemfucumfucu: Ukujikeleza kwayo kusiza ekuchitheni udaka kanye nemfucumfucu ethwalwa yi-track chain ngaphambi kokuba iphinde ingene endaweni ye-sprocket kanye nendawo engezansi ye-roller.

Iphuzu Lokuhlanganisa Isistimu: Ingxenye #81QE12010yakhelwe ukuhlanganiswa okungenamthungo ohlakeni oluqinile lwe-R1200/R1250. Izixhumi zayo zokufaka, ubukhulu be-axial, kanye namaphrofayili omthwalo kukopishwa ngokucophelela ukuqinisekisa ukushintshwa kokungena ngaphandle kwesidingo sokuguqulwa, okuqinisekisa ukubuyiselwa okusheshayo kokusebenza kwemishini yokuqala (i-OE).

3. Ukuqeda Iphrothokholi Yobunjiniyela Nokukhiqiza ye-HELI

Ukukhiqizwa kwe-HELI kwe-81QE12010 equivalent kuyinqubo enezigaba eziningi, edinga ubuchwepheshe obuningi:

• Isigaba 1: I-Metallurgy Ethuthukisiwe Nokwakha
  • Ukukhethwa Kwezinto: Ukusetshenziswa kwensimbi ye-chromium-alloy enekhabhoni ephezulu (isb., i-SCr440/42CrMo) enamandla amakhulu okukhiqiza kanye nokuqina, okuqinisekiswa ngokuhlaziywa kwe-spectrometer.
  • Inqubo Yokwakha: Izingxenye zakhiwe nge-closed-die ngaphansi kokucindezela okuphezulu. Lokhu kucwengisisa isakhiwo sezinhlamvu, kuqondanisa ukugeleza kwezinhlamvu nesimo sengxenye, futhi kudala i-substrate eqinile, engashayisani kakhulu uma kuqhathaniswa nokuphonswa.
• Isigaba 2: Ukulungisa Imishini Nokushisa Ngokunembile
  • Imishini ye-CNC: Ama-lathe okulawula izinombolo zekhompyutha kanye nemishini yokugaya afinyelela amazinga okubekezelelana ngaphakathi kuka-±0.02mm. Izindawo ezibalulekile, okuhlanganisa nejenali yama-bearings kanye ne-wheel tread, ziqedwa zibe yi-surface roughness eqondile (Ra) ukuze kuthuthukiswe impilo yesivalo kanye nokuxhumana okugoqekayo.
  • Ukwelashwa Kokushisa Okuhlukile: Ingaphakathi liyacinywa futhi lishintshwa ukuze kufezwe ingaphakathi eliqinile, elithambile (Ubulukhuni: ~HRC 30-35) elimelana nemithwalo yokushaqeka. Indawo yokunyathela bese ithola ukuqina kwe-induction ukuze kudalwe ubulukhuni becala obujulile nobufanayo be-HRC 58-62, okuhlinzeka ngokumelana okungavamile nokukhubeka nokukhathala kokuxhumana okugoqekayo.
• Isigaba 3: I-Bearing & Sealing Ecosystem
  • Ukucushwa Kokuthwala: Ukufakwa kwama-roller bearings amakhulu, anciphile aklanyelwe imithwalo ye-radial eyeqile. Lawa ma-bearings agcotshwa kusengaphambili nge-lithium complex grease enezinga lokushisa eliphezulu, enengcindezi ephezulu (HTHP).
  • Uhlelo Lokuvala Olunezingqimba Eziningi: Kusetshenziswa uphawu lwe-HELI DuoGuard™ oluyimfihlo (noma olulinganayo). Lokhu kuvame ukuhlanganisa:
    1. Isivalo sezindebe senjoloba se-nitrile esiyinhloko sokuvala okungaguquki.
    2. Indlela ye-multi-labyrinth egcwele amafutha akhethekile ukudala isithiyo esihle.
    3. Indandatho yokususa uthuli ukuze kukhishwe imfucumfucu eqinile.
       Lolu hlelo luqinisekiswa ekuhlolweni kothuli nokucwiliswa emanzini (ngokwezindinganiso ze-ISO) ukuze ludlule amahora angu-2,000 okuphila kwenkonzo.
• Isigaba 4: Ukuqinisekiswa Kwekhwalithi Nokuqinisekiswa
  • Ukuhlolwa Kobukhulu Nokwejiyomethri: Ukuqinisekiswa okungu-100% nge-CMM (Umshini Wokulinganisa Ohlanganisayo) kobukhulu obubalulekile.
  • Ukuhlolwa Okungonakalisi (NDT): Ukuhlolwa Kwezinhlayiya Ze-Magnetic (MPI) yazo zonke izinto zokubumba ukuze kutholakale amaphutha angaphansi komhlaba.
  • Ukulingisa Ukusebenza: Ama-sample assembly ahlolwa ngokujikeleza kwe-torque kanye nokulinganiswa kwe-radial clearance ukuqinisekisa ukusebenza kahle ngaphakathi kwamapharamitha acacisiwe ngaphambi kokuthunyelwa.

4. Imininingwane Yobuchwepheshe Nokuhambisana

• Inombolo Yengxenye Yereferensi ye-OEM: 81QE12010 (HYUNDAI Genuine)
• Inombolo Yengxenye Elinganayo ye-HELI: TR-81QE12010-HL (Ngokuvamile ilandela uhlelo lokubhala ikhodi olunophawu)
• Isicelo Somshini Oyinhloko:
  • I-HYUNDAI ROBEX R1200-5
  • I-HYUNDAI ROBEX R1200-7
  • I-HYUNDAI ROBEX R1250-7
  • I-HYUNDAI ROBEX R1250-9
• Indawo Yesevisi: Amasethi enqola yangaphansi yesandla sobunxele kanye nesokudla. (Qaphela: Ubuningi ngomshini ngamunye buyahlukahluka ngokuya ngokucushwa).

5. Izinzuzo Zokusebenza kanye Nesiphakamiso Senani

Ukukhetha i-HELI-made 81QE12010 assembly kuletha izinzuzo zokusebenza ezibonakalayo:

• Impilo Yesevisi Eyengeziwe: Izinto zokwakha kanye nezinqubo zokuqinisa ezisezingeni eliphezulu zihumusha ngokuqondile ekuncipheni kwamazinga okuguguleka, ukwandisa izikhawu zokufaka esikhundleni kanye nokunciphisa izindleko ngehora.
• Ukusebenza Komshini Okugcinwa: Ubunjiniyela obunembile buqinisekisa ukuhambisana kahle kwethrekhi kanye nokuxineka, kulondoloza isivinini sokuhamba, ukusebenza kahle kwamandla, kanye nokunciphisa imithwalo ye-parasitic kuma-drive okugcina.
• Izindleko Zobunikazi Ezincishisiwe (i-TCO): Inikeza inzuzo enkulu yezindleko kunezingxenye ze-OEM ngenkathi inikeza ukuqina okufanayo noma okuphezulu, iletha inani eliyingqayizivele ngaphandle kokubeka engcupheni isikhathi sokusebenza.
• Ukuthembeka Kwe-Global Supply Chain: Njengomkhiqizi ozinikele, i-HELI (CQCTRACK) iqinisekisa ukutholakala okuqhubekayo, isekela ukusebenza kwemikhumbi emhlabeni wonke ngezikhathi zokulethwa ezincishisiwe.

6. Isiphetho: Ukukhetha Okuhlelekile Kwemakethe Yangemva Kwemakethe

Inombolo yengxenye81QE12010imelela okungaphezu kwengxenye eyisipele—isho uhlelo lokuguguleka olubalulekile kwenye yamamodeli e-excavator aphambili e-HYUNDAI. I-HELI (CQCTRACK) isondela ekukhiqizweni kwayo ngokuqina konjiniyela wezinhlelo, hhayi nje umkopishi wezingxenye. Ngokwazi ukusebenzisana phakathi kobuchwepheshe bokwakha, bokusebenza ngomshini, bokwelashwa ngokushisa, kanye nobokuvala, i-HELI iletha ingxenye ehlangabezana nezidingo ezinzima zokuthutha umhlaba zanamuhla.

Kubaphathi bemishini, abanikazi bemikhumbi, kanye nochwepheshe bokulungisa, ukucacisa okulingana ne-HELI ye-HYUNDAI R1200/R1250 kuyisinqumo esisekelwe kudatha esibeka phambili ubuqotho bemishini, ukusebenza kahle, kanye nobuhlakani bezezimali. Kuyisixazululo esiqondile semakethe esenzelwe ukulingana kokusebenza nokwasekuqaleni.