I-HYUNDAI 81ND11010 R800LC R850 Track Bottom Roller Assy I-heavy-duty excavator Chassis Component manufacture expert-cqctrack(HELI) eseQuanzhou China

I-HYUNDAI 81ND11010 R800LC R850 Track Bottom Roller Assembly yi-CQCTRACK (HELI): Ukuhlaziywa Kobuchwepheshe Okujulile Kwengxenye Ye-Chassis Yomvukuzi Onzima

Isifinyezo Sabaphathi: Lo mbhalo unikeza incazelo ebanzi yobuchwepheshe ye-HYUNDAI 81ND11010 Track Bottom Roller Assembly, eyenzelwe imishini yokumba i-Hyundai R800LC kanye ne-R850 series. Yakhiwe yiI-CQCTRACK(HELI), umkhiqizi wezingxenye zezimoto ezithwala kanzima okhethekile oseQuanzhou, eShayina, lo mhlangano umelela isici esibalulekile sokuthwala umthwalo ohlelweni lomzila wokuklebhula. Lokhu kuhlaziywa kuchaza ifilosofi yayo yokuklama, isayensi yezinto ezibonakalayo, ubuqotho bokukhiqiza, kanye nezici zokusebenza ezenzelwe izindawo zokusebenza ezimbi kakhulu.

1. Incazelo Yezingxenye Nokuhlaziywa Kokusebenza

I-Track Bottom Roller Assy (evame ukubizwa ngokuthi i-Lower Roller noma i-Track Roller) iyisici esiyisisekelo sohlelo lwe-track-type undercarriage. Imisebenzi yayo eyinhloko yile:

• Ukuthwala Imithwalo Okuyinhloko: Isekela isisindo esiphelele somshini wokumba, isabalalisa imithwalo emikhulu engaguquki neguquguqukayo kusukela kufreyimu enkulu ngokusebenzisa uchungechunge lwethrekhi iye phansi.
• Isiqondiso Se-Track Chain: Sivimbela ukunyakaza okuqondile kwe-track chain, siqinisekisa ukuhamba okuzinzile, okuphansi kwe-track rail.
• Ukudambisa Ukushaqeka Nokudlidliza: Kumunca futhi kunciphise imithwalo yokushayisana evela endaweni engalingani, kuvikele ubuqotho besihlalo esingaphansi kwemoto kanye nesakhiwo esingaphezulu.

I-CQCTRACK (HELI) 81ND11010 yakhelwe esikhundleni esiqondile, esifanelana nokusebenza kwengxenye ye-OEM, eyenzelwe ngqo imishini yokumba i-Hyundai R800LC kanye ne-R850 engamathani angu-80, igcizelela ukuqina kwezicelo ezithinta kakhulu kanye nezokuguguleka okukhulu.

2. Imininingwane Yobuchwepheshe Eningiliziwe kanye Nezimfuneko Zobunjiniyela

• Inombolo Yengxenye ye-OEM kanye Nokuhambisana: 81ND11010. Iqinisekiswe ukuthi ingashintshaniswa ngqo namamodeli e-Hyundai R800LC-9, R800LC-9A, R850LC-9, kanye ne-R850 ahambisanayo.
• Imininingwane Yobukhulu Nobuchwepheshe:
  • Ububanzi Bangaphandle Nobubanzi: Kuklanywe ngokunemba ukuze kubuyiselwe i-geometry yokuqala yethrekhi kanye nokuqondanisa.
  • I-Mounting Bush/Bore: Yenzelwe ukucaciswa okuqondile kwe-OEM interface ukuze kuhlanganiswe kahle ne-track link assembly.
  • Isilinganiso Somthwalo Ongaguquki: Sakhelwe ukumelana nesisindo sokusebenza komshini (cishe amathani angu-80) ngesici sokuphepha esakhelwe ngaphakathi, esivame ukwedlula u-3:1 wokulayisha okuguquguqukayo.
• Ukuhlukaniswa Kwesakhiwo Esiyinhloko:
  •  Umzimba we-Roller: Wenziwe ngensimbi ye-alloy ene-carbon ephezulu, ene-chromium ephezulu (isb., okulingana ne-AISI 52100 noma i-JIS SUJ2). Indawo engaphandle egijimayo iqiniswa yi-induction kuze kube ukujula okungu-6-8mm, okufinyelela ubulukhuni bendawo obungu-58-62 HRC ukuze kuvinjwe ukuguguleka okuphezulu kanye nokumelana ne-flange.
  • I-Axle kanye ne-Bushing: Inesinqe sensimbi esiqinile, esiqinile. Indawo yokubeka izinsimbi yangaphakathi isebenzisa isinqe sensimbi esinodonga olujiyile noma isinqe esihlanganisiwe esikhethekile, esiqinile safinyelela ku-55-60 HRC, okunikeza umbhangqwana ofaneleka kakhulu wokugqoka nezinsimbi zokubeka izinsimbi zangaphakathi.
  • I-Integrated Flange: I-flange eqinile, eyakhiwe ngengxenye eyodwa noma egoqwe ngokushisa ibalulekile emzimbeni, ivimbela ukushelela kwethrekhi eseceleni futhi yaklanywa ngobukhulu obuhle ukuze imelane nokukhathala okugobile.

3. Ubuchwepheshe Bokuthwala Nokuvala Okuyinhloko

Lena yinhliziyo yokusebenza kwenhlangano, lapho i-CQCTRACK (HELI) isebenzisa khona ubuchwepheshe bayo bobunjiniyela.

• Uhlelo Lokuthwala:
  • Isebenzisa ukucushwa kwe-roller bearing enemigqa emibili, enciphile. Lo mklamo unikeza umthamo womthwalo we-radial kanye ne-axial oyingqayizivele, ukubekezelelana kokuqondanisa okungokwemvelo, kanye nokulawula okunembile kokuphuma kwangaphakathi.
  • Ama-bearings atholakala kubaphakeli be-tier-one (isb., i-SKF, i-NTN, noma ibanga elilinganayo) futhi asethwa kusengaphambili nge-endplay ethile (i-axial clearance) ngesikhathi sokuhlanganiswa, ngokuvamile phakathi kuka-0.2mm no-0.5mm, ukuqinisekisa ukujikeleza okubushelelezi ngaphandle kokulayisha kusengaphambili noma ukudlala ngokweqile.
• Uhlelo Lokuvala Oluhlanganisiwe Lwezigaba Eziningi:
  • I-Primary Seal: I-heavy-duty, multi-lip contact seal eyenziwe nge-hydrogenated nitrile (HNBR) noma i-polyurethane (PU) compound, emelana namazinga okushisa aphezulu, ukudabuka, kanye nokuwohloka kwamakhemikhali okuvela kumafutha angcolile.
  • Isivalo Sesibili/Isikhiphi: Isivalo sobuso sensimbi esintantayo (isivalo somshini) noma indandatho yesivalo se-labyrinth eyimfihlo. Lokhu kudala indlela egobile kanye nesithiyo sesibili ngokumelene nezinhlayiya ezincane ezihuzukayo (i-silica, uthuli).
  • I-Grease Cavity: Igumbi elivaliwe ligcwele kusengaphambili i-lithium complex grease esebenza kahle kakhulu, eqiniswe yi-molybdenum disulfide (MoS2), enamandla okucindezela ngokweqile (EP), ekwazi ukugcina ukuthambisa ngaphansi kwemithwalo ephezulu yokushaqeka kanye nokushintshashintsha kwezinga lokushisa.

4. Inqubo Yokukhiqiza ye-HELI (CQCTRACK) kanye Nokulawulwa Kwekhwalithi

Isekelwe esikhungweni sokukhiqiza saseQuanzhou, i-HELI isebenzisa uhlobo lokukhiqiza olulawulwa ngokuqondile kanye nohlelo lwe-QC:

1. Ukwakha Izinto Nokulungisa Ngaphambi Kokwelashwa: Izimbobo ezingenalutho ze-roller zenziwa ngokwakha okuvalekile, okucwengisisa isakhiwo sezinhlamvu ukuze sibe nokuqina okuphezulu. Kulandelwa ukuvuselela ukuze kuncishiswe ukucindezeleka kokwakha.
2. Umshini Wokuchwephesha Oqondile: Ama-lathe e-CNC kanye nemishini yokugaya kufinyelela ukubekezelelana okubalulekile (ibanga le-IT6-IT7) kobubanzi bangaphandle, imbobo, kanye nezindawo zokuvala. Ukugxila kugcinwe ngaphakathi kuka-0.03mm.
3. Ukuqina Komphezulu: Izinhlangothi zomphetho wangaphandle kanye nezinhlangothi ze-flange zicutshungulwa ngokuqina kokufakwa okulawulwa yikhompyutha. Ukulawula izinga lokushisa elinembile kanye nokucima kuqinisekisa ukuthi ikesi eliqinile neliqinile elinomgogodla oqinile, othambile.
4. Ukuhlanganiswa Okulawulwa Izinga Lokushisa: Amabheringi, izivalo, kanye ne-axle kuhlanganiswa endaweni ehlanzekile. Ukufakwa okukhethiwe kanye nokushisa kokufakwa komzimba we-roller kungasetshenziswa ekufakweni kwamabheringi ukuze kufezwe ukuphazamiseka okuphelele ngaphandle kokulimala ngamandla.
5. Ukuhlolwa Kokusebenza Okuphelele:
   • Ukuhlolwa Kwe-Rotation Torque: I-roller ngayinye ihlolwa ukuqinisekisa ukujikeleza okubushelelezi ngaphakathi kobubanzi be-torque obucacisiwe, okuqinisekisa ukucindezelwa okufanele kwe-seal kanye ne-bearing preset.
   • Ukuhlolwa Kokuvuza Kokucindezela: Umgodi wokuvala ucindezelwe ukuqinisekisa ubuqotho besistimu yokuvala ngokumelene nokuvuza.
   • Ukuhlolwa Kokugcina Kobukhulu: Ukuhlolwa okungu-100% kwazo zonke izilinganiso zokufakwa okubalulekile kanye ne-interface.

5. Iziqondiso Zokusebenzisa Nokunakekela

• Izicelo Ezinconyiwe: Zilungele ukumbiwa kwemigodi okunzima, ukumba amatshe amakhulu, umsebenzi osindayo wesisekelo, kanye nokwakhiwa kwamadamu—izindawo eziphawulwa ukuguguleka okukhulu, imithwalo ethintekayo, kanye nokusebenza okuqhubekayo.
• Izinyathelo Zokuqapha Ukufakwa:
  • Faka njalo ngamasethi afanayo ohlangothini ngalunye ukuqinisekisa ukusatshalaliswa komthwalo ngokulinganayo kanye nokuqondaniswa kwethrekhi.
  • Hlanza kahle izikhonkwane zokufaka izixhumanisi zethrekhi kanye nama-boss ngaphambi kokufaka.
  • Sebenzisa amathuluzi afanele ukucindezela i-roller ephini; gwema ukubhoboza ngqo endaweni yokuvala noma indawo yokubeka.
• Uhlelo Lokulungisa Okuvimbelayo:
  • Nsuku zonke/Ngaphambi kokushintsha: Hlola ngokubuka umonakalo wesakhiwo, ukuguguleka okukhulu kwe-flange, kanye nobufakazi bokuvuza kwamafutha (isibonakaliso esiyinhloko sokwehluleka kwesivalo).
  • Ukulungiswa Okuhleliwe: Nakuba kuvame ukugcotshwa impilo yonke (LFL), ukuhlolwa njalo kwesimo sesivalo kubaluleke kakhulu ngezikhathi zesevisi yemoto engaphansi kwemoto (isb., njalo emahoreni angu-500-1000). Izivalo ezingcolile noma ezonakele kufanele zixazululwe ngokushesha.

6.Isiphetho: Isiphakamiso Senani Le-CQCTRACK (HELI)

I-HYUNDAII-81ND11010 Track Bottom Roller Assemblyyi-CQCTRACK (HELI) ihlanganisa ukuhlanganiswa kokuhambisana okuqondile kwe-OEM kanye nobunjiniyela obuthuthukisiwe bomsebenzi osindayo. Ngokusebenzisa izinto ezithuthukisiwe, iphakheji eqinile yokubeka/yokuvala, kanye nezilawuli zokukhiqiza eziqinile ezivela esikhungweni sayo saseQuanzhou, i-HELI iletha ingxenye ehlose izindlela zokwehluleka eziyinhloko zezinhlelo zezimoto ezithwala umthwalo omkhulu, eziguguleka kakhulu. Lokhu kuphumela ezinkathini zesevisi ezandisiwe, ukwehla kwezindleko zobunikazi (TCO) ngokuncipha kwesikhathi sokungasebenzi, kanye nokulingana kokusebenza okuthembekile noma okudlule imininingwane yokuqala. Kubaphathi bezimoto ezisebenzisa imishini yokumba iHyundai R800LC/R850 ezimweni ezinzima, lokhu kuhlanganiswa kumelela isisombululo se-chassis esisebenza kahle futhi esingabizi kakhulu.

Isixwayiso: Le ncazelo yobuchwepheshe yenzelwe izinjongo zolwazi. Imininingwane ingathuthukiswa ngumenzi. Njalo bheka imibhalo yobuchwepheshe esemthethweni ye-CQCTRACK (HELI) kanye nencwadi yesevisi yomshini wokumba i-Hyundai efanele ukuze uthole izinqubo zokufaka nokulungisa. I-CQCTRACK (HELI) ingumkhiqizi ozimele wezingxenye zemoto engaphansi kwemoto ngemuva kwemakethe.