I-CATERPILLAR-E6015B(230-7162) I-Track Roller Group/Umkhiqizi wezingxenye ze-undercarriage kanye nomhlinzeki we-HELI(cqctrack)

Umkhiqizi we-premiumI-HELI (CQCTRACK)inikeza izinhlangano ze-roller ezihambisana ne-caterpillar (P/N:230-7162, E6015/E6015B). Yakhelwe ukukhuhlana okukhulu kwezimayini kanye nomthelela ngezingxenye eziqinile, ukuvala okuthuthukisiwe, kanye nezinhlelo zokuthwala eziqinile. I-ODM/OEM eqondile yefektri, ukwenziwa ngokwezifiso kwesampula/ukudweba kuyatholakala.

1. Ukubuka Konke Komkhiqizo: Ingxenye Eyinhloko Yesithuthuthu Esithwala Imithwalo

IUkuhlanganiswa kwe-Roller engezansi kwethrekhi(ebizwa nangokuthi i-Lower Track Roller Assembly) iyisici esiyisisekelo nesicindezelwe kakhulu ngaphakathi kohlelo lwe-undercarriage lwe-Caterpillar® heavy-duty crawler excavators. Yakhelwe ukufaka esikhundleni esiqondile sezinombolo zezingxenye ze-Caterpillar® 230-7162, E6015, kanye ne-E6015B, lezi zinhlangano zenziwe ngokunemba yi-HELI (CQCTRACK) ukuze zihlangabezane noma zidlule imininingwane yokusebenza yokuqala. Zibekwe eceleni kohlaka lwe-track olungezansi, ama-roller angaphansi anesisindo esiphelele esingaguquki nesiguquguqukayo somshini, esekela ngqo futhi eqondisa ukuhamba kwe-track chain okubandakanya umhlaba. Ukusebenza kwawo ngaphansi komthwalo omkhulu kuthinta ngqo ukuzinza komshini, ukusebenza kahle kokuhamba, kanye nokuphila kokugqoka kwe-undercarriage iyonke.

2. Yenzelwe Ukumbiwa Okubi, Ukumba kanye Nezicelo Ezinzima

Izindawo zokumba kanye nokumba okunzima zifaka ama-roller angaphansi enkingeni ebuhlungu kakhulu yemithwalo: ingcindezi ephezulu eqondile, ukuguguleka okuqhubekayo, kanye nomthelela ongapheli ovela endaweni engalingani, enamadwala. Umklamo we-HELI wenziwe ngokucophelela ukuze ubhekane nalezi zimo:

• Ukumelana Nomthwalo Ophakeme Kakhulu Nokuguguleka: Igobolondo langaphandle le-roller lenziwe ngensimbi ye-alloy yezinga eliphezulu, ene-carbon alloy ephezulu (isb., 50Mn/60Si2Mn). Lidlula enkambisweni yokuqinisa i-induction ejulile, edala icala eliqinile elijulile, elifanayo (ngokuvamile i-HRC 58-63) ezindaweni zokunyathela kanye ne-flange. Lokhu kwandisa ukumelana nokuguguleka kusukela ekuthinteni ngqo nezixhumanisi ze-track chain kanye nezinto ezigugulekayo zomhlabathi, kuyilapho izinto eziqinile eziyinhloko (i-HRC 32-40) zinikeza ukumelana okungavamile kokuguquguquka nokuqhekeka ngaphansi kwemithwalo emikhulu.
• Ukumuncwa Okuphezulu Komthelela Nokwethuka: Umklamo wesakhiwo oqinile, ohlanganiswe nomgogodla wensimbi ethambile, wenzelwe ukumunca nokususa imithelela yamandla aphezulu ehlangana nayo lapho uhamba phezu kwamadwala nomhlabathi ongalingani, ukuvimbela ukwehluleka okukhulu.
• Uhlelo Lokuvikela Ukungcola Okunezithiyo Eziningi: Isici esibalulekile uhlelo lokuvala olunezinyathelo ezintathu. Lokhu kuvame ukuhlanganisa uphawu oluntantayo olusindayo olusindayo, igumbi lamafutha elinolayini oluningi, kanye nesivikelo sothuli sangaphandle. Njengoba lugcwele igrisi ye-lithium-complex enamathelayo kakhulu, enomfutho omkhulu (EP), lolu hlelo lwakha isithiyo esingangeneki ngokumelene nokungena kothuli oluncane oluthambile, i-slurry, namanzi, okuyizimbangela eziyinhloko zokubanjwa kanye nokwehluleka kokuthwala ngaphambi kwesikhathi ekusetshenzisweni kwezimayini.

3. Imininingwane Yobuchwepheshe kanye nezici Zokuklama

• Ubunjiniyela Obunembile Nokushintshashintsha: Kwenziwe ngokuvumelana nobukhulu obuqondile be-OEM bobubanzi bangaphandle (OD), ububanzi obuphelele, iphrofayili yeflange, usayizi webhore, kanye nesixhumi esibonakalayo sephini/i-bushing. Kuqinisekisa ukulingana okuphelele, ukuhambisana, kanye nokujikeleza okubushelelezi ngaphakathi kohlaka lwethrekhi.
• Ukwakhiwa Okuqinile Komgogodla:
  • Umzimba we-Roller: Insimbi eyenziwe nge-alloy, ikesi elijulile eliqinile ukuze lihlale isikhathi eside.
  • Ukuhlanganiswa kweShaft & Flange: Umgodi wensimbi oqinile kakhulu, oqinile futhi ovame ukuphathwa ebusweni. Ama-flange ahlanganisiwe noma ahlanganisiwe ayaqiniswa ukuze avimbele ukuguguleka nokugcina isiqondiso somzila.
  • Uhlelo Lokuthwala Olunamandla Aphezulu: Lusebenzisa ama-roller bearings amakhulu, alayishwe ngaphambilini noma ama-roller bearings ayindilinga anemigqa emibili akhethwe ngqo ngenxa yomthamo wawo ophakeme wokuthwala umthwalo, okubalulekile ekusekeleni isisindo somshini.
  • Iphakheji Yokuvala Ethuthukisiwe: Isembozo se-seal esinezingxenye eziningi, sesitayela se-labyrinth esenzelwe ukumelana nokucwiliswa ngomfutho ophezulu.
• Ukuqinisekiswa Kokusebenza: Izingxenye zakhiwe ngokusekelwe ekuhlaziyweni komthwalo oguqukayo ukuze zimelane nomjikelezo womsebenzi onzima wemishini yokumba emikhulu, okuqinisekisa ukuthembeka ngaphansi kokusebenza okuqhubekayo.

4. Amandla Omkhiqizi: Amandla e-HELI (CQCTRACK)

I-HELI (CQCTRACK) ingumkhiqizi ohlanganiswe ngokuqondile, oqinisekisiwe onedumela lomhlaba wonke ngezingxenye zekhwalithi yemoto engaphansi kwenqola.

• Ubuchwepheshe be-OEM/ODM: Sisebenza ngamakhono amabili: njengomhlinzeki we-OEM othembekile ohlangabezana nemininingwane eqondile, kanye njengoMkhiqizi Wokuklama Okuqala Oguquguqukayo (i-ODM), othuthukisa izixazululo ngokusekelwe kumasampula anikezwe ngamakhasimende, imidwebo, noma imidwebo enemininingwane ye-2D/3D.
• Ukukhiqizwa Kwangaphakathi Kokugcina: Ukulawulwa kwethu kokukhiqiza kuhlanganisa yonke inqubo: ukukhethwa kwezinto zokwakha kanye nokwakhiwa, imishini ye-CNC, ukwelashwa kokushisa okulawulwa yikhompyutha, ukuhlanganiswa okuzenzakalelayo, kanye nokuhlolwa okuqinile. Lokhu kuqinisekisa ikhwalithi ehambisanayo kanye nokusebenza kahle kwezindleko.
• Ukuqinisekiswa Kwekhwalithi Okuqinile: Ukukhiqizwa kwethu kulawulwa yiSistimu Yokuphatha Ikhwalithi eqinisekisiwe yi-ISO 9001:2015. Iqoqo ngalinye lomkhiqizo liyadlula: i-spectrometry yezinto ezibonakalayo, ukuqinisekiswa kobulukhuni kanye nokujula kwecala, ukuhlolwa kobukhulu nge-CMM, ukuhlolwa kokusebenza kwesivalo, kanye nokuhlaziywa kwe-torque ejikelezayo.
• Ukusekelwa Kobunjiniyela Nokwenza Ngokwezifiso: Ithimba lethu le-R&D lingahlinzeka ngobunjiniyela obuqondene nohlelo lokusebenza, okuhlanganisa ukuthuthukiswa kwezinto zokuhuzuka okukhulu, ukuthuthukiswa kwesivalo sezimo zokumba ezimanzi, noma ukuguqulwa komklamo wemishini ekhethekile.

5. Ukulungiswa, Ukuhlolwa kanye Nokuthuthukiswa Kwempilo Yesevisi

• Ukuhlolwa Okuvamile: Hlola njalo ukuthi akukho yini ukuguga okungavamile noma okungalingani emshinini wokuthunga kanye nasezingxeni, izimpawu zokuqhekeka noma ukuqhekeka, kanye nokuvuza ngokweqile kwamafutha noma amafutha avela ezivalweni. Hlola ukuthi kukhona ukujikeleza okubushelelezi, okukhululekayo ngaphandle kokugaya noma ukubopha.
• Ukugcotshwa Okuvikelwe: Nakuba ama-roller amaningi angaphansi esimanje “egcotshwa impilo yonke,” eminye imiklamo inezihlanganisi ezilungisekayo. Uma ikhona, namathela ngokuqinile ezinkathini zesevisi usebenzisa igrisi enconyiwe yekhwalithi ephezulu, enokushisa okuphezulu.
• Ukulinganisa Nokulinganiselwa Kokugqokwa: Qapha ukwehla kobubanzi bangaphandle be-roller kanye nobukhulu be-flange ngokumelene nemikhawulo yokugqokwa ecacisiwe yomenzi. Ukufinyelela le mikhawulo kuphazamisa isiqondiso sokulandelela futhi kwandisa ukucindezeleka ezingxenyeni eziseduze.
• Ukuphathwa Kwezinqola Ezingaphansi Kwemoto Okuhlelekile: Ukuguguleka kwe-roller engezansi akufanele kuhlolwe kodwa. Ukuze kusebenze kahle futhi kulawulwe izindleko, hlola ukuguguleka kanye nochungechunge lwethrekhi (izikhonkwane nama-bushings), i-sprocket, kanye ne-idler. Ukushintsha izingxenye njengesethi ehambisanayo kuvame ukukhiqiza izindleko zesikhathi eside ezingcono kakhulu ngehora.

6. Ukuhambisana Nokusebenza Komshini

• Isicelo Esiyinhloko: Lokhu kuhlanganiswa kwakhiwe njengokufaka esikhundleni esiqondile samamodeli athile e-Caterpillar® excavator asebenzisa izinombolo zezingxenye ezibhekiselwe kuzo. Ukuqinisekiswa kwemodeli yomshini eqondile, uchungechunge, kanye nenombolo ye-serial kuhlale kunconywa ukuze kuqinisekiswe.
• Ukushintshaniswa Kwezinombolo Zezingxenye ze-OEM: Ukushintshwa okuqondile kwezinombolo zezingxenye ze-Caterpillar®:
  • 230-7162
  • I-E6015
  • I-E6015B

7. Izinsizakalo Zokuthengisa Eziqondile Nezokwenza Ngokwezifiso Zemboni

• Intengo Eqondile Evela Emthonjeni Encintisanayo: Ngokususa abalamuli, i-HELI (CQCTRACK) inikeza inani elibalulekile, ihlinzeka ngekhwalithi ye-OEM ngamanani ancintisanayo efektri, ngemibandela enenzuzo yezivumelwano ezibanzi nezesikhathi eside.
• Ukwenza Ngokwezifiso Okugcwele Ngokusekelwe Kumasampula/Imidwebo: Singochwepheshe ekukhiqizeni izingxenye ezivela kumasampula okuqala anikeziwe, imidwebo, noma amamodeli e-CAD. Le nsizakalo ye-ODM ilungele abasabalalisi abanezidingo zelebula yangasese noma amaphrojekthi adinga imininingwane elungiselelwe wena.
• Ubuchwepheshe Bokuthumela Ngaphandle Emhlabeni Wonke: Sinikeza izinsizakalo eziphelele zokuthumela ngaphandle, okuhlanganisa ukupakisha kobungcweti, amadokhumenti okuthumela aphelele, kanye ne-incoterms eguquguqukayo (i-FOB, i-CIF, i-DAP, njll.) ukuze kube lula ukulethwa okushelelayo ezindaweni zomhlaba wonke.

8. Usekelo Oluphelele Lwangemva Kokuthengisa kanye Newaranti

• Usekelo Lobuchwepheshe: Usekelo oluzinikele lobunjiniyela kanye nokuthengisa luyatholakala ukuze kuboniswene ngezicelo, isiqondiso sokufaka, kanye nokuxazulula izinkinga zokusebenza.
• Inqubomgomo Yewaranti: Zonke izinhlaka zethu ze-track bottom roller zimbozwe yiwaranti ejwayelekile ngokumelene nokukhubazeka kwezinto zokwakha kanye nomsebenzi, okunikeza ukuthula kwengqondo kanye nokuqinisekiswa kwekhwalithi.
• Ukuthembeka Kwe-Supply Chain: Sigcina izinto zokusetshenziswa ezihlakaniphile kanye nempahla eqediwe ukuze siqinisekise ukutholakala okuqhubekayo nokufika ngesikhathi, sisekela ukuhlela nokulungisa kwamakhasimende ethu.

9. Isiphetho

I-Caterpillar230-7162, I-E6015/E6015B I-Track Bottom Roller Assembly evela ku-I-HELI (CQCTRACK)imele ukuhlanganiswa kobunjiniyela obuqinile, ukukhiqizwa okunembile, kanye nenani lokunikezwa ngqo. Iqiniswe ngokukhethekile ezimweni ezinzima zokumba kanye nokumba okunzima, inikeza ukusebenza okuthembekile okusekela umkhiqizo omkhulu womshini futhi inciphise isikhathi sokungasebenzi esingahleliwe. Njengomlingani wakho wezixazululo ze-undercarriage ezizinikele, sizibophezele ekuhlinzekeni izingxenye zokusebenza okuphezulu ezisekelwa ubuchwepheshe bobuchwepheshe kanye nokusekelwa kokukhiqiza okuguquguqukayo.

Xhumana nathi namuhla ukuze uthole imininingwane eningiliziwe, ikhotheshini yokuncintisana, noma ukuqalisa iphrojekthi yokukhiqiza ye-ODM/OEM eyenziwe ngokwezifiso.