I-Komatsu 2083000570 PC500LC-10R/PC500LC-10M0 I-Track Roller Assy/DF–OEM Ikhwalithi ephezulu I-heavy duty excavator undercarriage umenzi kanye nomhlinzeki wezingxenye – i-HELI cqctrack

Imininingwane Yobuchwepheshe: I-Komatsu 2083000570 Track Roller Assembly ye-PC500LC-10 Series – Ikhwalithi ye-OEM yi-HELI (CQC)

Incazelo ye-Meta: Umthombo wobungcweti weI-Komatsu PC500LC-10R/PC500LC-10M0 Track Roller Assy (P/N 2083000570). I-HELI (CQC) ikhiqiza i-OEMIzingxenye zemoto engaphansi kwesithuthi esingaphansi kwesithuthi esisebenza kanzima, esinekhwalithi ephezulu kanye nokuhlolwa okuqinile.

1. Ukubuka Konke Komkhiqizo kanye Nokusetshenziswa Komshini

Inombolo Yengxenye ye-OEM:2083000570
Amamodeli Ahambisanayo:I-Komatsu PC500LC-10R, PC500LC-10M0, kanye nezinye izinhlobo ngaphakathi kochungechunge lwe-PC500LC-10 lwekilasi lamathani angu-50.
Igama Lengxenye: I-Track Roller Assembly (I-Bottom Roller / I-Lower Roller)
Umhlinzeki/Umkhiqizi:I-HELI (CQC)– Umthombo wobungcweti wezingxenye zemoto engaphansi kwenqola yokwemba ethwala kanzima.

I-Track Roller Assembly iyingxenye eyisisekelo ethwala umthwalo ngaphakathi kohlelo lwe-crawler ngaphansi kwenqola. Imisebenzi yayo eyinhloko yile:

• Sekela Isisindo Somshini: Uthwala ingxenye enkulu yesisindo sokusebenza somshini wokumba, usabalalisa umthwalo phansi kochungechunge lwethrekhi.
• Qondisa Uchungechunge Lwethrekhi: Ama-flange amabili ohlangothini ngalunye agcina ukuhambisana kwethrekhi, aqinisekisa ukuhamba okubushelelezi futhi avimbele ukuphuma kwesitimela.
• Nciphisa Ukungqubuzana: Ngokuhlinzeka ngendawo ebushelelezi, ejikelezayo ukuze uchungechunge lwethrekhi luhambe phezu kwayo, kunciphisa ukumelana nokugingqika kanye nokulahlekelwa amandla okubangelwa ukungqubuzana.

2. Imininingwane Yobuchwepheshe kanye Nomklamo Wobunjiniyela

I-HELI (CQC) ikhiqiza le track roller ukuze ihlangabezane noma idlule izincazelo zokusebenza kweKomatsu zasekuqaleni ngokusebenzisa ubunjiniyela obuthuthukisiwe kanye nesayensi yezinto ezibonakalayo.

• Ibanga Lezinto:
  • I-Wheel Core: Yenziwe ngensimbi enamandla amakhulu, enekhabhoni ephezulu engu-50Mn noma engu-60Si2Mn, enikeza ukuqina okunamandla kakhulu kanye nokumelana nokukhathala.
  • Umgodi: Wenziwe ngomshini oqondile ngensimbi eqinile ye-alloy (isb., 42CrMo) ukuze umelane nokucindezeleka okuphezulu kokugoba nokugoba.
  • I-Bushing: Yenziwe ngethusi elicwebezelayo noma insimbi ephindwe kabili engagugi, enikeza indawo yokuthwala engcono kakhulu ene-coefficient ephansi yokungqubuzana.
• Inqubo Yokwelapha Ukushisa:
  • Ukuqina Kwe-Core: Isondo lonke eligoqekayo liyacinywa futhi lishintshwa ukuze kufezwe isakhiwo se-core esiqinile nesilinganayo (ngokuvamile esingu-30-40 HRC) esikwazi ukumunca imithwalo enzima yokushaqeka.
  • Ukuqina Komphezulu: Izindawo ezigugile kakhulu—indlela yokuxhumana egoqekayo kanye nemiphetho yeflange—ziqiniswa ukwenziwa zibe lukhuni oluphezulu oluyi-58-62 HRC. Lokhu kudala ungqimba olujulile, olungagugi, olwandisa kakhulu impilo yenkonzo ezimweni ezinzima.
• Uhlelo Lokuvala (Umklamo We-Multi-Stage Labyrinth): Ubuqotho be-roller buxhomeke ezivalweni zayo. I-HELI (CQC) isebenzisa uhlelo lokuvala oluqinile, oluneziteji eziningi:
  1. I-Primary Seal: I-spring-loaded nitrile rubber (NBR) radial lip seal egcina ukuxhumana nokucindezela njalo.
  2. I-Labyrinth Seal: I-seal eyinkimbinkimbi, enezindlela eziningi ebamba futhi ikhiphe ngempumelelo ukungcola okuhuzukayo (udaka, isihlabathi, uthuli) ngaphambi kokuba kufinyelele ku-seal yokuqala.
  3. Isithiyo Sokugcoba: Isikhala sokuvala sigcwele i-lithium complex grease enokushisa okuphezulu, engangeni manzi, okwenza kube nesithiyo esihle sokucindezela ngokumelene nokungcola.
• Ukugcoba: Yakhelwe njengengxenye evalwe impilo yonke, umgodi wangaphakathi ugcotshwa unomphela. Ukufakwa kwamafutha okujwayelekile (i-zerk) kuvame ukuhlinzekwa hhayi ukuze kugcotshwe ngaphakathi, kodwa ukuze kuncishiswe ingcindezi futhi kwenezele ukugcoba okuvimbekile kumgodi wangaphandle wokubopha.

3. Ukuqinisekiswa Kokukhiqiza Nokukhwalithi kwe-HELI (CQC)

Njengomkhiqizi wezingxenye zemoto ezingaphansi kwenqola ekhethekile,I-HELI (CQC)isebenzisa inqubo eqinile yokukhiqiza kanye nokulawula ikhwalithi.

• Ukugeleza Kwenqubo Yokukhiqiza: Izinto Ezingavuthiwe (Insimbi Eqinisekisiwe) → Ukwakha I-Die → Umshini Onzima → Ukucima Nokushisa → Ukuqinisa Ukufakwa → Umshini Wokuqeda Okunembile → Ukuhlanganiswa Kwesivalo Nokuthwala → Ukuhlolwa Kokusebenza → Ukupenda Nokupakisha.
• Ukuhlolwa Kokulawula Ikhwalithi:
  • Ukuqinisekiswa Kobukhulu: Ukuhlolwa okungu-100% kobukhulu obubalulekile (ibhore, i-OD, ububanzi beflange) kusetshenziswa izinsimbi ezilinganisiwe kanye ne-CMM ukuze kutholakale ukunemba.
  • Ukuhlolwa Kokuqina: Ukuhlolwa kweRockwell neBrinell kokubili enkabeni kanye nasezindaweni ezigugile zama-roller esampula avela kuwo wonke amaqoqo okukhiqiza.
  • Ukuhlolwa Okungabhubhisi (NDT): Ukuhlolwa Kwezinhlayiya Ze-Magnetic (MPI) kusetshenziselwa ukuthola noma yimaphi amaphutha ongaphezulu noma ongaphansi komhlaba ezingxenyeni ezibunjiwe.
  • Ukuhlolwa Kwe-Rotational Torque: I-roller ngayinye ehlanganisiwe ihlolwa ukuthi ijikeleza kahle futhi i-torque ejikelezayo efanele, ukuqinisekisa ukuthi izivalo aziqiniswe kakhulu nokuthi ama-bearings ahlezi kahle.
  • Ukuhlolwa Kokuvuza Kwesivalo: Ukuhlolwa kokubola kwengcindezi noma indlela efanayo kusetshenziswa ukuqinisekisa ubuqotho besistimu yokuvala.

4. Ukuhlaziywa Kokwehluleka Okuvamile kanye Nezinzuzo Zokuqina

Ukusebenzisa i-insert esezingeni eliphezulu njenge-HELI (CQC) roller kuvimbela izindlela ezivamile zokwehluleka:

• Ukuguguleka Kwe-Flange Ngaphambi Kwesikhathi: Kuvinjelwa ukuqina kwe-induction okujulile.
• Ukwehluleka Kwesivalo Nokungcoliswa Kwebhereyi: Kuncishiswe umklamo wesivalo we-labyrinth othuthukisiwe onezigaba eziningi.
• Ukubanjwa kwe-Roller: Kugwenywa ngokusebenzisa ukubekezelelana kwangaphakathi okunembile, ukuthambisa kwekhwalithi ephezulu, kanye nokuvala okusebenzayo.
• Ukuqhekeka Komgogodla: Kuvinjelwa ukwakheka okwenziwe ngobumba kanye nokuqina okufanele komgogodla ngenxa yokwelashwa kokushisa kwe-Q&T.

II-HELI (CQC) 2083000570I-Track Roller Assembly inikeza ukushintshwa kwekhwalithi ye-OEM eqondile, okuqinisekisa ukuhambisana, ukuqina, kanye nokusebenza kahle, ngaleyo ndlela kuvikela utshalomali lwakho olukhulu ohlelweni lwe-undercarriage.

5. Kungani Umthombo Uvela Ku-I-HELI (CQC)?

I-HELI (CQC)imelela ukuvela kokukhiqiza imishini esindayo yaseShayina, okunikeza:

• Ukulingana kwe-OEM: Izingxenye ziklanywa ngokuphambene futhi zakhiwe ukuze zifane ncamashi ne-geometry ye-OEM, izinto ezibonakalayo, kanye nezindinganiso zokusebenza.
• Ukukhiqiza Okuhlanganisiwe: Ukulawula yonke inqubo yokukhiqiza, kusukela ekubumbeni kuya ekuhlanganiseni, kuqinisekisa ikhwalithi ehambisanayo kanye nokusebenza kahle kwezindleko.
• Ukuqina Okuqinisekisiwe: Izingxenye zihlolwa ezimweni zangempela ezifana nalezo ezibhekene nezingxenye ze-Komatsu OEM.
• Uchungechunge Lokunikezela Lomhlaba Wonke: Amandla okukhonza izimakethe zomhlaba wonke ngezokuthutha ezithembekile kanye nokulethwa ngesikhathi, okunciphisa isikhathi sokungasebenzi kwemishini kumakhasimende omhlaba wonke.