I-CAT 1787293,1524182,1231379 I-E345 Track Roller Assembly | Umkhiqizi Nomhlinzeki Wezingxenye Ezingaphansi Kwenqola Enzima Yokumba | I-HELI (CQCTRACK)

Njengomkhiqizi ohamba phambili,I-HELI (CQCTRACK)inikeza izingxenye zemoto engaphansi kwenqola yokugaya elandelwa yi-CAT. Thola izingxenye zethu eziklanywe ngokunemba, eziqinileIkati1787293,1524182,1231379, kanye ne-E345 track roller assemblies, eyakhelwe ukudlula izimfuneko ze-OEM zezinhlelo zokusebenza ezisebenza kakhulu.

Indima Ebalulekile Yama-Track Roller Assemblies Ekusebenzeni Kwabavukuzi
I-undercarriage iyisistimu eyisisekelo ye-chassis yanoma yimuphi umgodi wokugaya olandelwayo, othwala imithwalo emikhulu engaguquki neguquguqukayo ngenkathi kuqinisekiswa ukuhamba ezindaweni ezinzima. Enhliziyweni yalesi simiso kukhona ama-track roller assemblies, izingxenye ezibalulekile ekusekeleni isisindo somshini, ukuqondisa uchungechunge lwethrekhi, kanye nokumunca ukushaqeka okukhulu komthelela. Ukwehluleka kwalezi zingxenye kuholela ekugugeni okusheshayo ezingxenyeni eziseduze, ukusetshenziswa kukaphethiloli okwandisiwe, kanye nesikhathi sokungasebenzi esibi esingahleliwe. I-HELI (CQCTRACK), njengomkhiqizi nomhlinzeki okhethekile, injiniyela futhi ikhiqiza ama-track roller assemblies athatha indawo eqondile yezingxenye ze-Caterpillar®, kufaka phakathi izinombolo zezingxenye 1787293, 1524182, 1231379, kanye namamodeli afana ne-E345. Ukuzibophezela kwethu ukuletha hhayi nje ukulingana kodwa ukuqina nokusebenza okuphezulu ezimweni zokusebenza ezinzima nezinzima.

Imininingwane Yobuchwepheshe kanye Nefilosofi Yokuklama Ubunjiniyela

Ama-track roller assemblies ethu aklanywe ngokuphambene futhi akhiqizwa ngokunemba ukuze afane noma adlule izincazelo zokuqala zobukhulu, zemishini, kanye nokusebenza. Umklamo uhlanganisa ukuqonda okuphelele kokusatshalaliswa komthwalo, isayensi yezinto ezibonakalayo, kanye nobuchwepheshe bokuvala.

• Isayensi Yezinto Ezibalulekile: Sisebenzisa insimbi ye-alloy esezingeni eliphezulu, eyenziwe ngobumba (isb., SCr440, SAE 8620) kuma-roller nama-shaft, ahlolwa ngokuhlaziya okuqinile kwe-spectrometric. Lokhu kuqinisekisa amandla okuqina, amandla okukhiqiza, kanye namaphrofayili obulukhuni ukuze kumelwane nokuguquguquka, ukuguguleka, kanye nokukhathala kokuthintana nokugoqa.
• Inqubo Yokwelapha Ukushisa: Izingxenye zidlula ezinqubweni zokulawula i-carburizing noma zokuqinisa i-induction. Lokhu kudala indawo yangaphandle eqinile kakhulu (ngokuvamile i-58-62 HRC) ukuze imelane nokuguguleka okungavamile, kuyilapho kugcinwa umongo oqinile, othambile ukuze umelane nemithwalo enamandla ngaphandle kokwehluleka okukhulu.
• Ukushintshwa Nokubekezelela Okunembile: Izikhungo zokugaya nokulungisa ze-CNC ezithuthukisiwe ziqinisekisa ukubekezelelana kwezinga le-micron kuma-bore diameter, izindawo zejenali, kanye nobukhulu be-flange. Lokhu kunemba kuqinisekisa ukugxila okuphelele, kunciphisa ukudlidliza, futhi kukhuthaza ukuhlanganiswa okungenamthungo nesixhumanisi sethrekhi kanye ne-bushing, kwandise impilo yonke ye-undercarriage.
• Ubuqotho Besistimu Yokuvala: Intuthuko ebaluleke kakhulu isesimisweni sethu sokuvala esinezithiyo eziningi. Sisebenzisa inhlanganisela yalokhu:
  • Irabha Ene-nitrogen (NBR) noma i-Hydrogenated Nitrile (HNBR) Main Seals: Yokumelana okuphezulu nokuguguleka, i-ozone, kanye nokushisa okuphezulu.
  • Izivalo Ezintantayo Ezilwa Nokungqubuzana (Umklamo We-Duo-Cone noma Wezindebe Eziningi): Lezi zivalo zobuso zensimbi ezigayiwe ngokunemba zigcina ifilimu yokuthambisa ehambisanayo, zikhipha ngempumelelo ukungcola okufana nodaka, isihlabathi, kanye nodaka.
  • I-Optimized Grease Cavity: Yakhelwe ukugcina ivolumu yokugcoba eyanele kanye nengcindezi, ukunciphisa ukungqubuzana kwangaphakathi kanye nokukhiqizwa kokushisa.

Inqubo Yokukhiqiza Nokuqinisekisa Ikhwalithi

Ukukhiqizwa kwe-HELI kuhlanganiswe ngokuqondile, okuvumela ukulawulwa okuqinile kuzo zonke izigaba zokukhiqiza, kusukela ekuthengweni kwezinto zokusetshenziswa kuya ekuhlanganisweni kokugcina.

1. Ukwakha Nokwakha Okokuqala: Ukwakha nge-die okunembe kakhulu kuthuthukisa ukugeleza kokusanhlamvu futhi kususa amaphutha angaphakathi, okuhlinzeka ngesakhiwo sensimbi esinamandla kunezinye izindlela zokufaka.
2. Umshini: Ukujika, ukugaya, kanye nokubhoboza i-CNC enezigaba eziningi kudala i-geometry enembile. Izindawo zokuvala ezibalulekile ziqediwe zibe yi-Ra efana nesibuko ≤ 0.8 µm.
3. Ukwelashwa Kokushisa: Izitofu zomoya ezilawulwa yikhompyutha ziqinisekisa ukujula nokuqina okufanayo kwekhava. Ukushisa kulandela ukunciphisa ukucindezeleka nokufeza ukuqina kwengaphakathi okufiselekayo.
4. Ukuhlanganiswa Kwezivalo Nokugcotshwa: Izivalo zihlanganiswa endaweni ehlanzekile yegumbi. Amarola agcwaliswa ngamafutha asebenza kahle kakhulu, e-lithium-complex extreme-pressure (EP) ngezinhlelo zokuhlanza ezenzakalelayo ukuze kususwe amaphakethe omoya.
5. Ukuhlolwa Okuphelele: Iqembu ngalinye liyadlula:
   • I-Dimensional Metrology: Ukuqinisekiswa kwe-CMM (Umshini Wokulinganisa Ohlanganisayo).
   • Ukuhlolwa Kokuqina: Ukuhlolwa kukaRockwell noBrinell ezindaweni eziningi.
   • Ukuhlolwa kwe-Rotational Torque: Kuqinisekisa ukujikeleza okubushelelezi ngaphandle kokuhudula ngokweqile noma ukudlala ngokukhululeka.
   • Ukuhlolwa Kokuvuza Kwesivalo: Ukuhlolwa kokucwiliswa kanye nokwehluka kwengcindezi ukuqinisekisa ubuqotho bokutywina.
   • Ukulingisa Umthwalo Oguquguqukayo (Ukusampula): Izimo zensimu ezilingisiwe ukuqinisekisa isikhathi sokuphila ngaphansi komthwalo.

Ukuqina Nokuhambisana Okuqondile Nohlelo Lokusebenza

Ama-track roller assemblies ethu aklanyelwe izinhlelo zokusebenza eziningi ezinzima:

• Ukumba kanye nokumba: Ukubekezelela ukushaywa njalo okuvela emadwaleni amakhulu kanye nothuli oluhlabayo.
• Ukwakhiwa Okukhulu: Kuyakwazi ukumelana nezimo zomhlaba ezinodaka, ezimanzi, nezingalingani.
• Ukubhidliza: Iyakwazi ukusingatha imithwalo yokushaqeka evela emfucumfucwini kanye nomhlabathi ongazinzile.
• Amahlathi: Avikelwe ekungeneni kwezinto ezinjengokhuni kanye nezindawo ezinomswakama ophezulu.

Ukuhambisana: Izingxenye zethu zenzelwe ukufaka esikhundleni se-bolt-on ngqo yamamodeli e-Caterpillar® excavator ahambisanayo. Isibonelo, i-roller assembly ethize ye-E345 yenzelwe ukufanisa izilinganiso zomthwalo eziqondile kanye nemininingwane yokufakwa yalowo mshini.

KunganiI-HELI (CQCTRACK)ungumlingani wakho we-Strategic Supply

1. Ubunjiniyela Bezinga Le-OEM: Ithimba le-R&D elizinikele eligxile ezingxenyeni zemoto engaphansi kwenqola, lisebenzisa i-FEA (i-Finite Element Analysis) ukuze kuthuthukiswe umklamo.
2. Ukulawulwa Okugcwele Kwenqubo: Kusukela kumshini wokugaya insimbi kuya kumkhiqizo oqediwe, okuqinisekisa ukulandeleka kanye nekhwalithi ehambisanayo.
3. Uchungechunge Lokunikezela Olusheshayo: Amandla okukhiqiza inqwaba enkulu ngama-MOQ aguquguqukayo, asekelwa yizinto eziqinile zokulethwa emhlabeni jikelele.
4. Ukusekelwa Kobuchwepheshe: Ihlinzeka ngeziqondiso ezinemininingwane ezihambisanayo, izincwadi zokufaka, kanye nokuhlaziywa kwezingxenye ezigugile ukusekela ukuhlela ukulungiswa.
5. Ukusebenza Kahle Kwezindleko: Ukuletha izindleko eziphelele zobunikazi (i-TCO) eziphakeme ngezikhawu zesevisi ezinde kanye nokunciphisa umonakalo wesibili, uma kuqhathaniswa nezingxenye ezijwayelekile ze-aftermarket.

Isiphetho: Tshala imali esikhathini eside se-Undercarriage nge-HELI Precision
Ukukhetha i-track roller assembly efanele kuyisici esibalulekile ekwandiseni isikhathi sokusebenza kanye nenzuzo ye-excavator. I-HELI (CQCTRACK) inikeza ikhambi elithuthukisiwe kwezobuchwepheshe, elithembekile, nelingabizi kakhulu le-CAT 1787293, 1524182, 1231379, E345, kanye nezinye izingxenye ezibalulekile ze-undercarriage. Simema abasabalalisi, izinkampani zokuqasha, kanye nabaqhubi bezimayini ukuthi babambisane nathi ngekhambi lokuhlinzeka elakhelwe phezu kobungcweti bobunjiniyela kanye nokusebenza okuqinisekisiwe.